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E-mail
2210051344@qq.com
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Phone
15155047988
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Address
Tianchu Road North District, High tech Economic Development Zone, Chuzhou City, Anhui Province
Anhui Wanlong Electric Co., Ltd
2210051344@qq.com
15155047988
Tianchu Road North District, High tech Economic Development Zone, Chuzhou City, Anhui Province

ECS-304-00-12-10-01-00 Vibration Probe ECS-303-00-12-10-01-00 Vibration Probe
Axis displacement vibration probe ECS-3180-51-00 Axis vibration transmitter probe ECS-303-00-16-05-01-00 Displacement probe ECS-303-00-08-05-01-00 Axis vibration function module, equipped with two displacement sensors produced by our company, can simultaneously monitor the shaft vibration of two channels, mainly used to measure the vibration of the rotor relative to the bearing cover of large rotating mechanical devices (such as turbines, fans, compressors, motors, etc.); When the vibration level exceeds a certain set limit, the functional module emits a light alarm signal and a relay contact control signal; The axis vibration function module has a high degree of intelligence. The module adopts advanced embedded microprocessors and is equipped with large-scale digital and analog integrated circuits. It can be easily connected to the upper computer, DCS, and handheld computer through RS232, RS485, and handheld computer I/O interfaces, respectively The upper computer and handheld computer can conveniently configure the functions and manage data of the module The main function is to display the vibration values of two channels simultaneously Set alarm values, alarm delay values, alarm reset methods, clear historical peaks and valleys, and use or disable any one or two channels through configuration software or handheld computers Each channel is divided into two alarm contacts: upper limit alarm and upper limit alarm, which are respectively indicated by LED light-emitting tubes Automatically remember and save the maximum (peak), minimum (valley), and historical alarm states detected during a certain period of time for users to view or process; The set parameters and historical data can be saved for a long time after power failure Equipped with power on and power off protection functions (protecting historical data and suppressing false alarms); Self locking alarm output function within 25 seconds after power on; LED failure indication and alarm output when input signal is abnormal; It has a disconnection detection function, which can cut off the alarm output circuit when disconnected, effectively suppressing instrument false alarms ■ 4-20mA or 0-10mA current output corresponding to the range, convenient for connecting to DCS. ■ It can be connected to the upper computer or DCS communication through RS232 or RS485 communication interface by RS22-RS485 converter; The regulator adopts a fully isolated input and output design, which can truly provide on-site anti-interference capability. The input end uses a precision instrument amplifier, which effectively suppresses common mode interference caused by long-distance transmission on site, ensuring that the signal entering the signal conditioner is the true vibration signal of the machinery itself.
Mainly applicable to fields such as water conservancy, electricity, steel, metallurgy, chemical industry, petroleum, and mineral resources, it continuously monitors and measures the vibration of various rotating machinery in real-time. Facilitate users to understand the real-time operation status of the device, and conduct analysis and maintenance. When the vibration of the equipment exceeds the normal value, the vibration monitor will immediately issue an alarm and danger signal, so that your equipment can be protected in a timely manner. It is mainly used for monitoring and protecting large machinery and rotating equipment that operate continuously. It can avoid equipment damage caused by abnormal operation and increased vibration amplitude. It is a monitoring instrument for equipment maintenance and upkeep. During user use, the control value (mm/s) for vibration intensity (speed) can be set based on the allowable vibration level of the device. When abnormal phenomena occur during the operation of the equipment, the vibration speed increases, and the vibration speed value is greater than the set value, the yellow warning indicator light will turn on. If the continuous overshoot time exceeds the set delay time, the red indicator light will turn on and the internal relay of the instrument will activate. Effectively cutting off the main power supply of the control equipment, forcing the equipment to shut down, preventing accidents, and achieving the purpose of protecting the equipment. Users can directly adjust the warning and alarm values on site according to their needs, with simple operation and easy on-site measurement. The instrument can be connected to two magnetic electric speed sensors simultaneously to continuously monitor the vibration of the casing or bearings of rotating machinery such as motors, blowers, compressors, etc. in the vertical or horizontal direction. The vibration monitoring and analysis system for rotating machinery is a high-tech product that integrates sensor technology, signal processing, computer applications, expert systems, and other technologies. The system continuously monitors the vibration parameters of rotating machinery online, timely understands the operating status of the unit, provides important data for the pre diagnosis of accident symptoms, and provides reliable guarantee for the safe operation of the unit. In addition, the system also provides a technical foundation for enterprises to establish a scientific predictive maintenance mechanism: that is, through the rigorous monitoring and analysis of the system, to determine whether there are abnormal or faulty trends in rotating machinery.
Input: Sensor Input: Low frequency vibration sensor; Input points: 2-point system input/output conversion accuracy (including sensors): Record output: ± 1.0% (full range) 25 ℃± 2.0% (full range) 0~65 ℃ LED digital display: ± 1.0% (full range) 25 ℃± 2.0% (full range) 0~65 ℃ Detection: Peak to peak value recording output (rear panel): 1~5VDC (output impedance 250 Ω); 4~20mA (ZHUI high load 500 Ω) communication output RS232/RS485 communication output diagnostic signal output (rear panel): original signal buffer output BUF, ZHUI large 5mA
Sensor power output: -24VDC ± 1VDC, short circuit current limit ≤ 30mA or ± 12VDC (i.e.+UT is+12V, - UT is -12V) Alarm: Alarm set point: 4-point ("Al", "Dl"; "A2", "D2") Alarm setting range: 0-110% of full range Alarm setting accuracy: ± 1.0% (full range) Alarm setting repeatability: ± 0.1% (full range) Relay mode: constant power loss Alarm relay status: self-locking or self resetting Alarm relay output: 4-point (A l, D l; A 2, D 2) Contact capacity: 250VAC, 1A; 30VDC, 3A alarm delay: 0 seconds, 1 second, 3 seconds, 6 seconds
Range conversion:
0~100μm p-p 0~125um p-p
0~200μm p-p 0~300μm p-p
0~400μm p-p 0~500μm p-p
0~800μm p-p 0~1000μm p-p
Display mode: Vibration: LED four digit digital display Gap voltage: Switch display through buttons on the panel, LED four digit digital display, one decimal place displayed. Alarm setting value: LED four digit digital display Alarm indication: Warning A Yellow LED Danger D Red LED Sensor OK: Green LED Operating temperature: 0-65 ℃ Power supply: 220VAC ± 10%; 45Hz-60Hz,
| System Architecture System Composition The vibration monitoring and analysis system for rotating machinery mainly consists of the following parts: Vibration data collector: Provide on-site vibration data collection with 1 key signal and 8 vibration signals; Construct a system on-site collection network through a 10 M Ethernet connection; Data collection station: Responsible for data collection, processing, and database storage of one or more vibration data collectors; On the one hand, collect data from data collectors through on-site collection networks, On the other hand, a vibration monitoring and analysis network is formed by connecting the system database server and monitoring and analysis station through Ethernet; Install Wi n d o ws 2000/X P system; ■ Database server: Store and manage system data through the My SQL database system; Install Wi n d o ws X P/S e r v e r 2 000 0/2 003 system; Provide database access and network communication services for data collection stations, monitoring and analysis stations, etc; Monitoring and analysis station: Allow vibration monitoring, analysis, and fault diagnosis software; Install Wi n d o ws 2000/X P system; |
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■system software
1. The TDM system software is composed of the following functional modules to adapt to the site distribution of the typical architecture shown in Figure 1:
| serial number | name | Run the site | function |
| 1 | Vibration data collector software | Vibration data collector | Based on embedded network modules, responsible for key signal speed acquisition, multi-channel synchronous sample acquisition of vibration signals, and data collection through on-site collection network transmission. |
| 2 | Data collection software | Data collection station | Connect one or more vibration data collectors, receive the collected data, and perform data processing, conversion, and feature parameter calculation. At the same time, store the raw and processed data in the system database. |
| 3 | Database and Network Service Software | database server | Provide system database access and network communication services for software such as data collection, monitoring and analysis, and fault diagnosis. |
| 4 | System configuration software | Monitoring and analysis station | Provide system configuration functions for data collection, channel parameters, system measurement points, data processing, data storage, and other aspects. |
| 5 | Monitoring and analysis software | Monitoring and analysis station | Provide comprehensive and rich functions such as vibration status monitoring, vibration analysis, trend analysis, etc. |
2. System software operation mode
There are two ways for software such as system data collection, monitoring and analysis, fault diagnosis, and configuration tools to operate:
■ Database format:
No need to run database and network service software, each functional software can directly access the system database;
■ Network mode:
Each functional software indirectly accesses the system database through network connection to the database and network service software.
A □□: Vibration range
0 1 0~100 μm p-p
0 2 0~125 μm p-p
0 3 0~200 μm p-p
0 4 0~300 μm p-p
0 5 0~400 μm p-p
0 6 0~500 μm p-p
0 7 0~800 μm p-p
0 8 0~1000 μm p-p
B □□: Lower limit frequency of the filter
0 5 0.5Hz
C □□: Upper limit frequency of filter
0 0 5Hz 01 10Hz
0 2 15Hz 03 20Hz
0 4 25Hz 05 30Hz
0 6 50Hz 07 80Hz
D □□: Output
0 1 1~5VDC
0 2 4~20mA
0 3 RS232 communication
0 4 RS485 communication
E □□: Alarm status
Self locking 00 self resetting 01
F □□: Alarm Delay A&# 8226; D (Warning&# 8226; danger
Warning 0 seconds, Danger 1 second 01 Warning 3 seconds, Danger 1 second 31
Warning 1 second, Danger 3 seconds 13 Warning 3 seconds, Danger 3 seconds 33
Warning 3 seconds, danger 6 seconds 36