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Guangdong Haotian Testing Instrument Co., Ltd
180 degree FPC bending machine, suitable for hard boards
NegotiableUpdate on 01/31
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Overview
In response to the strong rigidity of hard boards, reinforced clamps and adjustable pressure systems are equipped to avoid clamping deformation. At the same time, the mold is made of high hardness tungsten steel material, which is wear-resistant and stable in bending and forming, solving the limitation of traditional equipment that can only process flexible materials. 180 degree FPC bending machine, suitable for hard boards
Product Details
The manufacturer Guangdong Haotian Testing Instrument Co., Ltd. has professional production and research and development technology, and one-stop thoughtful service. As a large instrument manufacturer specializing in experimental equipment products, Haotian Equipment is committed to providing consumers with excellent products of technology and quality.
180 degree FPC bending machine, suitable for hard boards
Product performance
Optimizing core performance for hard board processing: bending angle accuracy ± 0.3 °, repeat positioning accuracy ± 0.005mm, no cracks or delamination in hard board bending. The dual station alternating operation speed is ≤ 4 seconds/piece, and the single shift hard board processing capacity reaches 900 pieces. Equipped with an intelligent pressure feedback system, the bending force is continuously adjustable from 0-1000N, suitable for different hardness hard plates; The mold has a fitting degree of 99%, ensuring a smooth and burr free bending surface. The strength retention rate of the hard board after bending is ≥ 95%, meeting the requirements for assembly and use.
180 degree FPC bending machine, suitable for hard boards
working principle
Hard board processing follows the process of "precise positioning gradient pressure constant temperature bending holding and shaping": the CCD vision system captures the reference hole of the hard board, and the reinforced gripper automatically adjusts the clamping force according to the thickness of the hard board; The heating module heats up the bending area to 60-90 ℃ (softening the hard resin layer), and the servo motor drives the mold to complete a 180 degree bending with gradient pressure; Apply a pressure of 500-800N to the pressure holding mechanism and maintain it for 8-10 seconds to ensure stable molding. Finally, cool down to room temperature to complete the cutting process.
重要性
In the field of hard board processing, traditional manual bending can easily lead to angle deviation and edge cracking. The equipment solves this pain point through precise control, reducing the failure rate of hard board bending from 15% to below 0.5%. Its compatibility with "FPC+hard board" reduces the investment cost of enterprise equipment and adapts to the production needs of multiple categories. At the same time, standardized processing ensures the consistency of hard board bending, providing reliable molding support for products such as communication equipment and power modules that rely on hard board structures, and improving the stability of end products.
meet the standard
The equipment meets the dual processing standards of hard board and FPC: the hard board processing meets the IPC-6012E printed board performance specifications, and the bending accuracy meets the GB/T 13557-2008 printed board testing standard; The safety performance has passed the GB 5226.1-2019 mechanical safety certification, and the electromagnetic compatibility meets the CE certification requirements; The equipment undergoes a 48 hour continuous hard board processing test before leaving the factory to ensure that its performance meets the standards.
Technical Specifications
Core parameters: Suitable for hard board thickness of 0.2-1.2mm, FPC thickness of 0.05-0.5mm, bending width of 300mm; adjustable bending angle of 90 ° -180 °, angle accuracy of ± 0.3 °, repeat positioning accuracy of ± 0.005mm; adjustable bending force of 0-1000N, dual station operating speed of ≤ 4 seconds/piece; Temperature control range 30-120 ℃, temperature control accuracy ± 1 ℃; Equipment size 800 × 600 × 1200mm, net weight 320kg; power supply 220V/50Hz, working pressure 0.6-0.8MPa.
product structure
Adopting a rigid board adaptive modular structure: the support unit is a reinforced Q345 alloy frame, with a 30% increase in deformation resistance; The execution unit includes a servo motor, tungsten steel mold, and adjustable pressure clamp, suitable for the rigidity requirements of hard plates; The control unit integrates PLC and a 10 inch touch screen, supporting independent storage of hard board parameters; The auxiliary unit includes a partitioned temperature control module and a pressure feedback system. Quick integration of each unit, with a hard board/FPC processing switching time of ≤ 15 minutes, making maintenance convenient.
