Chemical special operation safety skills training equipment

Chemical special operation safety skills training equipmentThis system device is designed to incorporate hazardous operations such as high-altitude operations, temporary electrical operations, hot work, blind flange plugging operations, confined space operations, lifting operations, excavation operations, and circuit breaking operations, as well as training task scenarios such as high-altitude operation experience and high-altitude walking experience, based on chemical safety operations. The main device design is composed of realistic vertical storage tanks based on actual industrial sites, equipped with subsystems such as video surveillance systems, lifting equipment, internal and external ladders, visual display systems for operations, electrical automatic control systems, accident scene simulation systems, work tools, and protective equipment.

1.2 System HardwareIntroduction (Physical Device)

1.2.1 Device Features

1.2.1.1、Overall device: The device has functions such as practical training, assessment, cognition, and teaching, and is characterized by scenario industrialization, practical operation, and networked monitoring.

1.2.1.2、The device meets the requirements of chemical related majorsEnterprise management personnel, special operationsoperatorTeaching requirements for skills training such as technician, senior technician, etc，Role swapping is possible, with single person but position exercises and multi person, multi position combination assignments.

1.2.1.3、The device is capable of conducting skill training in planned maintenance operations, unplanned maintenance operations, parameter control, handling of unexpected events, accident analysis, equipment maintenance, and other aspects.

1.2.2 Device Function, Assessment, and Implementation Plan

1.2.2.1Restricted space operation safety training functionAnd implementation plan

1.2.2.1.1Restricted space operation safety training function

This device is capable of entering the tank bodyClosed environmentThe simulation of the entire process, through training, can enable students to master safety operation skills such as confined space safety operation process, monitoring points, safety precautions, operation safety protection, ventilation replacement and other operation safety management and monitoring systems，Master emergency evacuation techniques for confined spaces and understand common violations and misconduct；

1.2.2.1.2Confined space operationImplementation plan:(Location: Storage Tank)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, prepare equipment, and clear materials.

（3）Blow the system with gas replacement system.

（4）Use a toxic and harmful gas detector to detect the concentration of hazardous gases.

（5）Gas detection is qualified, prepare temporary lighting electricity, wear protective clothing, goggles, wear safety belts, positive pressure respirators and other safety protective equipment.

（6）Enter the confined space through a safety rope, inspect any issues, develop a construction plan, prepare equipment, and carry out the operation process.

（7）Convey messages through walkie talkies.

（8）Recheck the gas concentration according to the situation.

（9）After the construction is completed and checked for accuracy, normal production can only be carried out after signing and confirming.

1.2.2.2Practical training function for high-altitude operation and high-altitude walking safety technologyAnd implementation plan

1.2.2.2.1Practical training function for high-altitude operation and high-altitude walking safety technology

The device is equipped with high-altitude tools, safety helmets, safety belts, and other work tools in accordance with the special operation standards for high-altitude operations,Trainees complete the operation and training of high-altitude operationsTraining functionMaster the basic process and safety operation skills of high-altitude operations, while also understanding common violations and misconduct；

1.2.2.2.2Climbing homework and high-altitude walkingImplementation plan (homework location: vertical ladderWalking at heightsscaffolding）

（1）Fill in the invoice, check the weather and wind direction, and ensure that the work space is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment and climbing gear.

（3）Fix the straight ladder to ensure stability and install the scaffolding.

（4）Wear protective equipment such as seat belts, helmets, and anti fall differential devices.

（5）High altitude work tools should be packed in specialized tool bags and throwing objects is prohibited.

（6）Adequate lighting facilities must be provided at night.

（7）High altitude welding requires hot work procedures.

（8）Stop working in case of special circumstances.

（9）After the construction is completed and checked for accuracy, normal production can only be carried out after signing and confirming.

1.2.2.3Practical training on safety techniques for temporary electrical workAnd implementation plan

1.2.2.3.1Practical training on safety techniques for temporary electrical work

Trainees passIn the deviceMaster the basic process and safe operation of temporary electrical work through operation and trainingSafety operation skills such as precautions, job safety protection, job safety management, and supervision system;

1.2.2.3.2Temporary electricityImplementation plan (work location: outside the storage tank, near the hot work site)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment.

（3）In case of flammable and explosive hazardous areas, toxic and harmful gas detectors should be used for detection, gas replacement systems should be used for replacement, and explosion-proof electrical components and boxes should be used to ensure safety.

（4）Be well protected against rain and grounding. Electrical brackets should be used at high altitudes, and ground protection pipes should be installed when crossing roads.

（5）The illumination of the running light must be less than12V.

（6）When installing or removing temporary power lines on switches, The upper level switch should be powered off and locked, and a safety warning sign should be hung.

（7）Temporary power lines should be inspected and approved by electrical professionals before use, and those that have been relocated or moved should be rechecked and confirmed.

1.2.2.4Practical training function for hot work safety technologyAnd implementation plan

1.2.2.4.1Practical training function for hot work safety technology

Design hot work assessment and training tasks and scenarios in the device, through which trainees can master safety operation skills such as hot work classification, safety operation process, safety precautions, and job safety protection management and supervision system，Simultaneously understanding common violations and misconduct；

1.2.2.4.2 Hot workhomeworkImplementation plan (operating location: inside the device, simulating the welding station)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment.

（3）In production sites, toxic and harmful gas detectors should be used for detection, and gas replacement systems should be used for replacement to ensure safety.

（4）If there is a wind halfway through, or if there is a level five or above myopia, outdoor hot work will be carried out.

（5）Special requirements should be accompanied by fire isolation measures.

（6）Develop a hot work plan to simulate sparks generated by welding machines and polishing machines.

（7）After the construction is completed, the site should be cleaned up in a timely manner, and the five residual sparks should be identified before leaving for normal production.

1.2.2.5Practical training on safety technology for blind plate plugging operationAnd implementation plan

1.2.2.5.1Practical training on safety technology for blind plate plugging operation

The storage tank of the device can meet the requirements of energy isolation in other safety operations, and can complete the practical training and assessment of safety technology for blind plate plugging operations. Through training, students can master the safety operation process, safety precautions, safety protection, and other safety management and monitoring systems for blind plate plugging operations;

1.2.2.5.2Blind plate pluggingImplementation plan (operating location: inlet and outlet pipelines of storage tanks and pumps)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment.

（3）Develop a blind flange plugging construction plan.

（4）It is strictly prohibited to perform two or more operations on the same pipeline.

（5）When plugging multiple blind plates, the overall responsible person shall give unified command.

（6）Clean up the site after completing the homework, and proceed with normal production after passing the acceptance inspection.

1.2.2.6 Lifting OperationsSafety technology practical training functionAnd implementation plan

1.2.2.6.1. Lifting operationSafety technology practical training function

Through the operation and training of this device, trainees will master the basic process and safety operation skills of lifting operations, as well as understand common violations and misconduct.

1.2.2.6.2hoistinghomeworkImplementation plan (homework location:Dragon GateSuspension station)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment.

（3）Develop a lifting plan and remove surrounding obstacles.

（4）Fix the lifting objects, start the lifting equipment, and strictly follow the safety range of lifting.

（5）Stop construction work in case of sudden adverse weather conditions.

（6）Clean up the site after completing the homework, and proceed with normal production after passing the acceptance inspection.

1.2.2.7 Groundbreaking OperationsSafety technology practical training functionAnd implementation plan

1.2.2.7.1Excavation workSafety technology practical training function

Through the operation and training of this device, trainees will master the basic process and safety operation skills of excavation operations, as well as understand common violations and misconduct.

1.2.2.7.2 Earthmoving operationsImplementation plan (operating location: simulated earthwork inside the device)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment.

（3）Develop a complete excavation plan and wear protective equipment.

（4）Set up a sand pit in the device, starting from top to bottom. When encountering hidden facilities, use appropriate tools to excavate and avoid damaging the hidden facilities.

（5）Construction personnel are prohibited from resting near the excavation site.

（6）After the construction is completed, backfill as soon as possible and restore the facilities.

1.2.2.8 Circuit breaking operationSafety technology practical training functionAnd implementation plan

1.2.2.8.1Circuit breaking operationSafety technology practical training function

Through the operation and training of this device, trainees will master the basic process and safety operation skills of circuit breaking operations, as well as understand common violations.

1.2.2.8.2 Circuit breaking operationImplementation plan (operating location: simulated road inside the device)

（1）Fill in the receipts to ensure that the workspace is in a construction ready state.

（2）Set up warning signs, safety bulletin boards, and prepare protective equipment.

（3）Develop a complete circuit breaker plan, wear protective equipment, and install warning lights.

（4）Set up a sand pit in the device, starting from top to bottom. When encountering hidden facilities, use appropriate tools to excavate and avoid damaging the hidden facilities.

（5）Construction personnel are prohibited from resting near the circuit breaker.

（6）After the construction is completed, backfill and clean up the site as soon as possible, and restore the facilities.