1Galvanized dust collector skeletonOverview of Organic Silicon Spray Dust Removal Skeleton Bag Cage Bones
A、 The function of the bag cage
The main function of the bag cage is to support the filter bag. Good quality bag cages are easy to install and also help extend the service life of filter bags, bringing convenience to transportation, installation, and replacement of filter bags.
B、 Several key technical requirements for bag cages
1. The structure of the bag cage - The structure, size, usage effect, and strength of the bag cage are all related.
1.1 Support ring spacing
The cage frame consists of support rings and longitudinal bars, and the distance between the support rings should be within the range of 150-200mm. It can be evenly distributed within the length of the frame or distributed in rows at both ends of the frame. The diameter of the supporting ring wire should be greater than the diameter of the longitudinal reinforcement wire.
1.2 Longitudinal reinforcement spacing
If the cage frame is used for chemical fiber needle punched felt filter bags, the distance between the longitudinal bars should be ≤ 40mm. If it is used for fiberglass woven fabric filter bags, the distance between the longitudinal bars should be ≤ 20mm
2. The firmness of solder joints
2.1 Welding Point Requirements
All welding points of the filter bag frame should be firmly welded, and there should be no loose welding, virtual welding, or missed welding.
2.2 Solder joint firmness inspection
Fix one end of the circular bag cage frame, twist the other end to 60 degrees and hold for 15 seconds, then relax. The frame can recover normally without any welding detachment. Or use a force gauge to verify that the solder joint does not detach under a tensile force of 250N.
3Galvanized dust collector skeletonWelding quality of organic silicon spray dust removal skeleton bag cage bone
The basic requirement for welding is to achieve the required welding strength without producing harmful burrs, as burrs can damage the filter bag. (Related to welding machine)
4. Surface smoothness
The surface of the filter bag frame in contact with the filter bag should be smooth and clean, without welding scars, unevenness, or burrs.
5. Verticality
5.1 Verticality refers to the perpendicularity between the central axis of the bag cage and the installation reference surface of the bracket on the bag cage. A bag cage with poor verticality not only affects its appearance, but also affects the impact of pulse airflow on filter bags during ventilation and dust cleaning. It may even cause collision and friction between adjacent filter bags, and also bring trouble to the installation and replacement of filter bags. (Related to welding machine). The state of the bag cage and filter bag in the dust collector;
5.2 Verticality tolerance of filter bag frame.
The verticality tolerance should be taken as a negative tolerance. It should be ≤ 2 ‰ of the frame length, and can be inspected using the "bag cage verticality laser inspection instrument" provided by our company
6. Surface treatment
Conventional surface treatments include electroplating zinc or organic silicon powder coating; According to the different properties of dust and usage environments, there are different requirements for the surface treatment of bag cages, such as temperature resistance, acid resistance, etc. Some places even require the use of 304 and 316L stainless steel bag cages. Some manufacturers directly use galvanized wire welding to avoid the trouble caused by galvanizing. Three types of bag cage surface treatment diagrams;
6. Galvanized dust collector skeleton, organic silicon spray dust removal skeleton, bag cage, cage bone packaging
The usual packaging uses long plastic bags, which are then packed into boxes.
7. Certificate of Conformity
The inspected bag cage is labeled with a certificate of conformity with specification parameters at the bottom of the bag cage.
C、 The relationship between the quality of the bag cage and the lifespan of the filter bag
The quality of the skeleton of the galvanized dust collector, the organic silicon spray dust removal skeleton bag cage, and the service life of the filter bag are closely related. We found that the main reasons for bag cage affecting the damage of filter bags come from three aspects: first, burrs on the surface of the bag cage cutting the filter bag; Secondly, if there are fewer straight bars used for the same diameter bag cage, the deformation amplitude of the filter bag will be too large during dust removal and cleaning. Long term repeated excessive deformation will cause damage to the filter bag; Thirdly, deformation, desoldering, corrosion and fracture of the bag cage can also cause the filter bag to repeatedly deform or rub excessively, resulting in damage.
D、 Specification of circular conventional bag cage
Bag cage diameter115125155
Filter bag diameter120130160
Quantity of steel bars8. 108. 10, 1212. 16, 20, 24
Galvanized dust collector skeleton, organic silicon spray dust removal skeleton, bag cage, cage bone product type:
1. Round bag type (outer filter bag) dust collector skeleton
2. Round bag spring type (external filter type) dust collector skeleton
3. Flat bag type (external filter type) (elliptical, diamond shaped) dust collector skeleton
4. Envelope type dust collector skeleton
5. Multi section frame (elliptical multi section frame, circular bag multi section frame (plug-in, chuck type)) dust collector skeleton
6. Finished frame (frame with Venturi tube, frame packaged in plastic bags or iron frames, neatly arranged diamond frame) Dust collector skeleton
Raw materials for dust collector skeleton
_Low carbon steel wire Galvanized steel wire Stainless steel wire, etc
Specification of dust collector skeleton
Circular ellipse. Flat shape Envelope shaped trapezoid. Star shaped Customize various models of dust collector skeletons according to customer requirements
Dust collector skeleton structure
There are multiple sections Venturi tube Protect the short tube Detachable type Plug in type Reasonable structural methods such as chuck type
Galvanized dust collector skeleton, organic silicon spray dust removal skeleton, bag cage, cage bone surface treatment:
Galvanized Spray painting Anti corrosion treatment Surface organic silicon spraying, etc The surface organic silicon coating is particularly suitable for dust collector applications in large generator sets