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E-mail
oubeihaiyang.1688.com
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Phone
13676799385
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Address
No. 245 Linxia Road, Zhangbao Industrial Zone, Sanqiao Industrial Park, Wenzhou
Yongjia County Marine Water Pump Factory
oubeihaiyang.1688.com
13676799385
No. 245 Linxia Road, Zhangbao Industrial Zone, Sanqiao Industrial Park, Wenzhou
Model Meaning

foreword
The HYK series automatic water pump control cabinet is a water supply and drainage automatic control device, which is designed by our unit based on years of experience in water pump production and application control. After repeated expert demonstration, optimized circuit, and careful design. In order to cooperate with the efficient and reliable use of water pumps, this series is equipped with seven types according to different needs, including liquid level control type, pressure control type, temperature control type, time control type, air conditioning joint control type, submersible sewage pump special type, and fire control type. Each type has protection functions such as main circuit short circuit, phase loss, overload, pump body leakage of special pumps, and overheating of stator windings. In addition, each type is divided into single control type, multi pump main and backup mutual control type. The main and backup mutual control products all have the function of automatically cutting off the main pump and automatically putting the backup pump into operation in case of failure.
This series of controllers is fully functional, reliable in quality, and aesthetically pleasing in appearance. It is an ideal supporting product for various types of water pumps. This series of controllers is particularly suitable for industrial production, municipal engineering, high-rise building water supply and drainage, fire pumps, sprinkler pumps, automatic control of multi-stage booster pumps, and air conditioning circulation pump control in various occasions. It is also suitable for controlling and starting other AC motors.
Function and purpose
1. Multi pump control working mode
Second use: Type A: It can independently control two water pumps, 1 # and 2 #, and can also be connected through a floating ball combination to form a "1 # for use and 2 # for backup". When the flow rate changes or the main pump fails, the liquid level reaches the starting control point of the backup pump, and the backup pump automatically starts working. This type is suitable for controlling the liquid levels of two water tanks or for controlling variable flow water supply and drainage systems.
Type B: When the flow rate changes or the main pump fails, the standby pump will automatically be put into operation.
One for use and one for backup: Control two water pumps, 1 # and 2 #, which can work in two modes: "1 # for use and 2 # for backup" or "2 # for use and 1 # for backup". When the main pump fails, the backup pump will automatically start working.
Three uses: Type A: It can independently control three water pumps, namely 1 #, 2 #, and 3 #. It can also be connected through a floating ball combination to form "1 #, 2 # for 3 # backup" or "2 #, 3 #, for 1 # backup" or "1 #, 3 # for 2 # backup". When the flow rate changes or the main pump fails, the liquid level reaches the starting control point of the backup pump, and the backup pump automatically starts working. This type is suitable for controlling the liquid levels of three water tanks or for controlling variable flow water supply and drainage systems.
Type B: When the main pump fails, the backup pump is automatically set in.
Four uses: Type A: It can independently control four water pumps, namely 1 #, 2 #, 3 #, and 4 #. It can also be connected through a floating ball combination to form "1 #, 2 #, 3 #, and 4 # backup" or "2 #, 3 #, and 4 # use 1 # backup" or "1 #, 3 #, and 4 # use 2 # backup" or "1 #, 2 #, and 4 # use 3 # backup". When the flow rate changes or the main pump fails, the backup pump will automatically start working. This type is suitable for controlling the liquid level of four water tanks or for controlling variable flow water supply and drainage systems.
Type B: Same as above.
Three in use and one backup: Control the four water pumps 1 #, 2 #, 3 #, and 4 #, which can work in four ways: "1 #, 2 #, 3 # with 4 # backup" or "2 #, 3 #, 4 #, 2 #, 4 # with 3 # backup". When the main pump fails, the backup pump will automatically start working.
Lead number and symbol description
1. Power supply
RST three-phase power supply line
G is the grounding wire
2. Electric motor
a、 Direct, self coupling start
1U, 1V, 1W: connected to the 1 # water pump motor
2U, 2V, 2W: connected to 2 # water pump motor
3U, 3V, 3W: connected to the 3 # water pump motor
4U, 4V, 4W: connected to the 4 # water pump motor
b. Y - △ Start
1U1,1V1,1W1; 1U2,1V2,1W2: connected to the motor of water pump 1 #
2U1,2V1,2W1; 2U2V2,2W2: connected to 2 # water pump motor
3U1,3V1,3W1; 3U2, 3V2, 3W2: connected to the 3 # water pump motor
4U1,4V1,4W1; 4U2,4V2,4W2: connected to the 4 # water pump motor
3. Float switch
a、 Single pool liquid level control
F1, f2: Connect and stop pump float switch 1FS
F1, f3: Connect the pump float switch 2FS
F1, f4: Connect the backup pump and activate the float switch 3FS
b、 Multi tank liquid level control
F1A, f2A: Connect the 1 # pump stop float switch 1FSA
F1A, f3A: Connect pump float switch 2FSA to pump 1 #
F1B, f2B: Connect the pump stop float switch 1FSA to pump 2 #
F1B, f3B: Connect to pump float switch 2FSA for pump 2 #
F1C, f2C: Connect the pump stop float switch 1FSA to pump 3 #
F1C, f3C: Connect pump float switch 2FSA to pump 3 #
F1D, f2D: Connect the pump stop float switch 1FSA to pump 4 #
F1D, f3D: Connect pump float switch 2FSA to pump 4 #
4. Special signal line for submersible sewage pump
B1G: Connect the leakage signal line of pump 1 #
D1G: Connect the temperature signal line of pump 1 #
B2G: Connect the leakage signal line of pump 2 #
D2G: Connect the temperature signal line of pump 2 #
B3G: Connect the leakage signal line of pump 3 #
D3G: Connect the temperature signal line of pump 3 #
B4G: Connect the leakage signal line of pump 4 #
D4G: Connect the temperature signal line of pump 4 #
Technical Parameter
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Directly start the parameter table
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|||||||
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Serial Number
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power
|
electric current
|
One control one
|
One control two (one in use and one backup)
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One control three (two in use and one backup)
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One control four (three in use and one backup)
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One control five (four in use and one backup)
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|
kW
|
A
|
model
|
model
|
model
|
model
|
model
|
|
|
1
|
0.75
|
1.5
|
HYK-0.75-1Q
|
HYK-0.75-2Q
|
HYK-0.75-3Q
|
HYK-0.75-4Q
|
HYK-0.75-5Q
|
|
2
|
1.1
|
2.2
|
HYK-1.1-1Q
|
HYK-1.1-2Q
|
HYK-1.1-3Q
|
HYK-1.1-4Q
|
HYK-1.1-5Q
|
|
3
|
1.5
|
3
|
HYK-1.5-1Q
|
HYK-1.5-2Q
|
HYK-1.5-3Q
|
HYK-1.5-4Q
|
HYK-1.5-5Q
|
|
4
|
2.2
|
4.4
|
HYK-2.2-1Q
|
HYK-2.2-2Q
|
HYK-2.2-3Q
|
HYK-2.2-4Q
|
HYK-2.2-5Q
|
|
5
|
3
|
6
|
HYK-3-1Q
|
HYK-3-2Q
|
HYK-3-3Q
|
HYK-3-4Q
|
HYK-3-5Q
|
|
6
|
4
|
8
|
HYK-4-1Q
|
HYK-4-2Q
|
HYK-4-3Q
|
HYK-4-4Q
|
HYK-4-5Q
|
|
7
|
5.5
|
11
|
HYK-5.5-1Q
|
HYK-5.5-2Q
|
HYK-5.5-3Q
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HYK-5.5-4Q
|
HYK-5.5-5Q
|
|
8
|
7.5
|
15
|
HYK-7.5-1Q
|
HYK-7.5-2Q
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HYK-7.5-3Q
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HYK-7.5-4Q
|
HYK-7.5-5Q
|
|
9
|
11
|
11
|
HYK-11-1Q
|
HYK-11-2Q
|
HYK-11-3Q
|
HYK-11-4Q
|
HYK-11-5Q
|
|
10
|
15
|
30
|
HYK-15-1Q
|
HYK-15-2Q
|
HYK-15-3Q
|
HYK-15-4Q
|
HYK-15-5Q
|
|
11
|
22
|
44
|
HYK-22-1Q
|
HYK-22-2Q
|
HYK-22-3Q
|
HYK-22-4Q
|
HYK-22-5Q
|
|
12
|
30
|
60
|
HYK-30-1Q
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HYK-30-2Q
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HYK-30-3Q
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HYK-30-4Q
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HYK-30-5Q
|
|
Star Triangle Startup Parameter Table
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|||||||
|
Serial Number
|
power
|
electric current
|
One control one
|
One control two (one in use and one backup)
|
One control three (two in use and one backup)
|
One control four (three in use and one backup)
|
One control five (four in use and one backup)
|
|
kW
|
A
|
model
|
model
|
model
|
model
|
model
|
|
|
1
|
15
|
30
|
HYK-15-1J
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HYK-15-2J
|
HYK-15-3J
|
HYK-15-4J
|
HYK-15-5J
|
|
2
|
22
|
44
|
HYK-22-1J
|
HYK-22-2J
|
HYK-22-3J
|
HYK-22-4J
|
HYK-22-5J
|
|
3
|
30
|
60
|
HYK-30-1J
|
HYK-30-2J
|
HYK-30-3J
|
HYK-30-4J
|
HYK-30-5J
|
|
4
|
37
|
68
|
HYK-37-1J
|
HYK-37-2J
|
HYK-37-3J
|
HYK-37-4J
|
HYK-37-5J
|
|
5
|
45
|
82
|
HYK-45-1J
|
HYK-45-2J
|
HYK-45-3J
|
HYK-45-4J
|
HYK-45-5J
|
|
6
|
55
|
100
|
HYK-55-1J
|
HYK-55-2J
|
HYK-55-3J
|
HYK-55-4J
|
HYK-55-5J
|
|
7
|
75
|
194
|
HYK-75-1J
|
HYK-75-2J
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HYK-75-3J
|
HYK-75-4J
|
HYK-75-5J
|
|
8
|
90
|
160
|
HYK-90-1J
|
HYK-90-2J
|
HYK-90-3J
|
HYK-90-4J
|
HYK-90-5J
|
|
9
|
110
|
195
|
HYK-110-1J
|
HYK-110-2J
|
HYK-110-3J
|
HYK-110-4J
|
HYK-110-5J
|
|
10
|
132
|
233
|
HYK-132-1J
|
HYK-132-2J
|
HYK-132-3J
|
HYK-132-4J
|
HYK-132-5J
|
|
11
|
160
|
280
|
HYK-160-1J
|
HYK-160-2J
|
HYK-160-3J
|
HYK-160-4J
|
HYK-160-5J
|
|
12
|
200
|
348
|
HYK-200-1J
|
HYK-200-2J
|
HYK-200-3J
|
HYK-200-4J
|
HYK-200-5J
|
|
Self coupling voltage reduction startup parameter table
|
|||||||
|
Serial Number
|
power
|
electric current
|
One control one
|
One control two (one in use and one backup)
|
One control three (two in use and one backup)
|
One control four (three in use and one backup)
|
One control five (four in use and one backup)
|
|
kW
|
A
|
model
|
model
|
model
|
model
|
model
|
|
|
1
|
15
|
30
|
HYK-15-1B
|
HYK-15-2B
|
HYK-15-3B
|
HYK-15-4B
|
HYK-15-5B
|
|
2
|
22
|
44
|
HYK-22-1B
|
HYK-22-2B
|
HYK-22-3B
|
HYK-22-4B
|
HYK-22-5B
|
|
3
|
30
|
60
|
HYK-30-1B
|
HYK-30-2B
|
HYK-30-3B
|
HYK-30-4B
|
HYK-30-5B
|
|
4
|
37
|
68
|
HYK-37-1B
|
HYK-37-2B
|
HYK-37-3B
|
HYK-37-4B
|
HYK-37-5B
|
|
5
|
45
|
82
|
HYK-45-1B
|
HYK-45-2B
|
HYK-45-3B
|
HYK-45-4B
|
HYK-45-5B
|
|
6
|
55
|
100
|
HYK-55-1B
|
HYK-55-2B
|
HYK-55-3B
|
HYK-55-4B
|
HYK-55-5B
|
|
7
|
75
|
194
|
HYK-75-1B
|
HYK-75-2B
|
HYK-75-3B
|
HYK-75-4B
|
HYK-75-5B
|
|
8
|
90
|
160
|
HYK-90-1B
|
HYK-90-2B
|
HYK-90-3B
|
HYK-90-4B
|
HYK-90-5B
|
|
9
|
110
|
195
|
HYK-110-1B
|
HYK-110-2B
|
HYK-110-3B
|
HYK-110-4B
|
HYK-110-5B
|
|
10
|
132
|
233
|
HYK-132-1B
|
HYK-132-2B
|
HYK-132-3B
|
HYK-132-4B
|
HYK-132-5B
|
|
11
|
160
|
280
|
HYK-160-1B
|
HYK-160-2B
|
HYK-160-3B
|
HYK-160-4B
|
HYK-160-5B
|
|
12
|
200
|
348
|
HYK-200-1B
|
HYK-200-2B
|
HYK-200-3B
|
HYK-200-4B
|
HYK-200-5B
|
|
Soft start parameter table
|
|||||||
|
Serial Number
|
power
|
electric current
|
One control one
|
One control two (one in use and one backup)
|
One control three (two in use and one backup)
|
One control four (three in use and one backup)
|
One control five (four in use and one backup)
|
|
kW
|
A
|
model
|
model
|
model
|
model
|
model
|
|
|
1
|
15
|
30
|
HYK-15-1Z
|
HYK-15-2Z
|
HYK-15-3Z
|
HYK-15-4Z
|
HYK-15-5Z
|
|
2
|
22
|
44
|
HYK-22-1Z
|
HYK-22-2Z
|
HYK-22-3Z
|
HYK-22-4Z
|
HYK-22-5Z
|
|
3
|
30
|
60
|
HYK-30-1Z
|
HYK-30-2Z
|
HYK-30-3Z
|
HYK-30-4Z
|
HYK-30-5Z
|
|
4
|
37
|
68
|
HYK-37-1Z
|
HYK-37-2Z
|
HYK-37-3Z
|
HYK-37-4Z
|
HYK-37-5Z
|
|
5
|
45
|
82
|
HYK-45-1Z
|
HYK-45-2Z
|
HYK-45-3Z
|
HYK-45-4Z
|
HYK-45-5Z
|
|
6
|
55
|
100
|
HYK-55-1Z
|
HYK-55-2Z
|
HYK-55-3Z
|
HYK-55-4Z
|
HYK-55-5Z
|
|
7
|
75
|
194
|
HYK-75-1Z
|
HYK-75-2Z
|
HYK-75-3Z
|
HYK-75-4Z
|
HYK-75-5Z
|
|
8
|
90
|
160
|
HYK-90-1Z
|
HYK-90-2Z
|
HYK-90-3Z
|
HYK-90-4Z
|
HYK-90-5Z
|
|
9
|
110
|
195
|
HYK-110-1Z
|
HYK-110-2Z
|
HYK-110-3Z
|
HYK-110-4Z
|
HYK-110-5Z
|
|
10
|
132
|
233
|
HYK-132-1Z
|
HYK-132-2Z
|
HYK-132-3Z
|
HYK-132-4Z
|
HYK-132-5Z
|
|
11
|
160
|
280
|
HYK-160-1Z
|
HYK-160-2Z
|
HYK-160-3Z
|
HYK-160-4Z
|
HYK-160-5Z
|
|
12
|
200
|
348
|
HYK-200-1Z
|
HYK-200-2Z
|
HYK-200-3Z
|
HYK-200-4Z
|
HYK-200-5Z
|
Fault causes and troubleshooting methods
|
Reason for malfunction
|
Fault phenomenon
|
cause analysis
|
processing method
|
|
Not working properly
|
Cannot turn on the motor
|
1. There is no power or phase loss in the incoming line of the three-phase power supply 2. Control circuit fuse blown 3. Control circuit contactor damaged |
1. Check the three-phase incoming line 2. Check the fuse 3. Replace the contactor |
|
water leakage
|
The leakage light is on
|
1. Pump body leakage 2. BD control circuit board components damaged 3. Control circuit power transformer damaged |
1. Repair the pump 2. Carefully inspect the circuit board 3. Check the power transformer, transformer primary 380V, secondary 12V |
|
overload
|
Overload light on
|
1. Motor overload 2. The impeller is stuck by debris 3. Inaccurate parameter setting of thermal circuit breaker |
1. Check the motor 2. Clean the pump body flow channel 3. Reset the parameters of the thermal relay circuit |
|
over-temperature
|
The overheating light is on
|
Water shortage in the pool | Adjust the position of the pool ball |
|
Automatic liquid level control does not work
|
Manual operation is normal, automatic operation is not working
|
Floating ball malfunction | Replace the float ball |
|
The self coupling decompression is not working properly
|
The self coupling decompression energy can be activated,
But it cannot be converted to full pressure operation And the startup time is relatively long, Delay cutting off the voltage reducing power supply (protection circuit working) |
1. Current to time conversion relay fault 2. The intermediate relay coil in the conversion circuit is damaged 3. Contactor damaged 4. The time relay coil is damaged |
Carefully inspect and replace |
|
Self coupling decompression does not work
|
Cannot start the motor
|
1. JD1-A coil damaged 2. Time relay damaged |
Carefully inspect and replace |
|
The backup pump cannot be automatically put into operation
|
1. The main pump of the submersible sewage pump is damaged,
The backup pump cannot be automatically put into operation 2. The main pump is damaged, The backup pump cannot automatically switch into operation |
1. Backup pump control float ball damaged 2. Fault time relay (AH3-3-10S) |
1. Replace the float ball 2. Replace the time relay |
|
Y - △ voltage reduction does not work
|
1. Can start the motor,
But it cannot be converted to full pressure operation 2. Cannot start the motor |
1. The conversion time relay is damaged 2. Contactor IXC is damaged |
1. Carefully inspect and replace 2. Carefully inspect and replace |