High precision online automatic monitoring instrument for mold release agent concentration, optical measuring instrument

Triple measurement and controlMS-HD-200typeHigh precision online automatic monitoring instrument for mold release agent concentrationIt is an online, high-precision concentration measurement instrument developed using the principle of critical angle refraction detection. The optical components used in the sensor are integrated in design, with direct conversion and processing of photoelectric signals, and high-precision automatic temperature compensation function. The online detection of concentration is not affected by the color, turbidity, or viscosity of the material; Not affected by bubbles, solid impurities, and crystals in the material; Not affected by changes in liquid pressure, sudden changes in flow rate, or turbulence phenomena; Suitable for pipeline installation or installation on tank walls, as well as various other installation methods. The detection data can be obtained through4-20mAAnalog signal orRS485Communication signal connectionPLCandDCSWe can customize systematic solutions according to customer needs and control the actions of executing components through control units. Realize automated production regulation and control, eliminate concentration imbalance caused by human control, save human resource costs, improve product quality, enhance work efficiency, improve enterprise management level and production process control capabilities. Changing the extensive production management method that has relied on manual measurement, manual recording, and manual control for a long time, eliminating concentration imbalance caused by human control, and ensuring that the process strictly follows the process plan. Ensure stable product quality, improve work efficiency, enhance enterprise management level and production process control capability.

Release agent is a type of intermediatemoldFunctional substances between finished products. Release agents have chemical resistance and are not dissolved when in contact with the chemical components of different resins, especially styrene and amines. Release agents also have heat resistance and stress resistance, and are not easily decomposed or worn; The release agent adheres to the mold without transferring to the processed parts, and does not hinder painting or other secondary processing operations. Due to the rapid development of injection molding, extrusion, rolling, compression molding, lamination and other processes, the amount of release agent used has also significantly increased.

The concentration of a solution refers to a certain amount of solution(Or solvent)The amount of solute contained in it,The traditional method of analyzing and measuring solution concentration is entirely manual, which is easily affected by factors such as sampling environment, temperature changes, and manual operation, and cannot effectively guarantee the stable quality indicators of the product. Resulting in lagging production process control, low automation level, and inability to achieve real-time fully automatic monitoring and control of concentration.

MS-HD-200typeHigh precision online automatic monitoring instrument for mold release agent concentrationMain technical parameters:

1Factory calibration and automatic temperature compensation, directly put into use without on-site calibration

2Measurement range:0.0-20.0%; refractive index1.33300-1.46500

3Resolution: Concentration0.1%; refractive index0.00001nD; Temperature0.1℃

4Measurement accuracy: concentration ±0.1%Refractive index ±0.00002nDTemperature ±0.5℃

5Temperature compensation:0-60℃ ambient temperature:0-60.0℃

6Protection level: Measurement sectionIP67Voltage resistance: ≤1.0MPa

7Measurement time: default5 Second measurement1Secondary (adjustable)

8Installation methods: thread, flange, chuck, etc. Support customization.

9Output: Analog Output:24V 4-20mACorresponding concentration0.0-20.0%

10Digital output:RS485(Other output methods can be customized)

11Input:DC +24V±10%current<100mA

12Optional: Automatic cleaning device, using compressed air or high-pressure water and ultrasonic waves to automatically clean the prism surface, suitable for dirty liquids, preventing dirt from adhering and ensuring measurement accuracy