Imported heating and disinfection steam jet liquefier

Imported heating and disinfection steam jet liquefierContinuous liquefaction is achieved by mixing steam with materials, while the Linde cycle relies on isothermal compression and isentropic throttling processes to complete gas condensation. The equipment adopts an integral wear-resistant structure design, which solves the problems of large vibration and high energy consumption in traditional devices, and has a low steam utilization rate99.99%.

Principle AnalysisPrinciple Analysis

Jets are highly suitable for heating liquids and slurries of various viscosities and solid contents to precise temperatures. By using a unique manual or automatic combination device regulator, it is easy to control the cutting process, making this injector the perfect choice for achieving temperature conversion.

The internal modulation device ensures precise temperature control and produces predictable results based on the position of the valve stem plug. When the cross-sectional area of the nozzle changes, this provides process stability through a wider range of process condition variations.

When the material enters the injector, a strong shear is formed by the narrow gap between the pressure regulating device and the nozzle. After passing through the vapor material interface, it enters the atomization zone, causing all the material particles to disperse and be heated before being sprayed out in a mist. The unique design of the injector allows the material liquid to instantly contact and mix in the atomization zone, forming turbulence and producing a strong stirring effect, ensuring that the material and vapor are fully and uniformly mixed.

Intelligent temperature control method:

Adopting non-contact electromagnetic feedback intelligent locator, temperature control is fast and stable.

Imported heating and disinfection steam jet liquefierAnalysis of Technical Characteristics

Efficient heating and sterilization: Steam and liquid are fully mixed, and the heat transfer efficiency is close to99.99%The sterilization CGE bottom is suitable for high-temperature instantaneous treatment processes in the pharmaceutical and food industries.

Non blocking structural design: unique nozzle and mixing chamber structure, suitable for starch concentration≥22BeEven if it contains whole grains of rice, it can still operate continuously without dismantling or washing for two years.

Energy saving and consumption reduction: High steam utilization rate, utilizing both sensible and latent heat; The lift requirement for the feed pump is low, and the overall energy consumption is reduced compared to traditional equipment15%-30%.

Automated control: An automatic temperature control system can be configured to control steam flow by adjusting the cross-sectional area between the steam valve stem and nozzle, achieving precise and constant outlet temperature.

Applicable scenarios

Applicable media: viscous or solid fluids such as starch emulsion, sugar solution, malt syrup, beer mash, and medicinal liquids.

Industry application: Widely used in continuous liquefaction and sterilization processes of fermentation industries such as pharmaceutical digestion systems, alcohol factories, starch sugar, monosodium glutamate, citric acid, etc.

Operational safety: The equipment operates without vibration or noise, protecting the health of operators and extending the lifespan of upstream and downstream equipment

Specifications

Equipped with Fischer pneumatic actuators and Siemens locators

Valve body material: stainless steel304,316L

Specifications(Hourly processing capacity)Dry matter meter:0.2～100T/hLiquid meter:0.5～300T/h

SpecificationsSpecification:1/2～8'

Applicable TemperatureTemperature：≤300℃

pressure rangePressure Range：16-64 bar

connection methodConnection method: Flange connectionflange connection