Industrial automation open type current transmitter

Tang Xueyang

Ankerui Electric Co., Ltd. Shanghai Jiading 201801

In the cement production process, the fan, as the core equipment, undertakes key tasks such as ventilation and dust removal. Its continuous and stable operation directly affects the efficiency and effectiveness of the production line. However, the installation of traditional wind turbine current monitoring equipment requires production stoppage and wire removal, which often causes huge economic losses; Faced with high voltage and high current scenarios, contact measurement poses hidden safety hazards; In harsh working conditions such as high temperature, high dust, and frequent vibrations, it is even more difficult to ensure measurement accuracy and equipment stability. These pain points have become obstacles that constrain the refined operation and maintenance, cost reduction, and efficiency improvement of cement enterprises.

The BAK open current sensor, tailored for industrial continuous production scenarios, provides a one-stop solution for the operation and maintenance of fans in cement enterprises with four core advantages, making operation and maintenance more efficient, safe, and worry free.

Model Description

Functions and advantages

Easy installation, no need to stop production, and significant economic benefits. The loss of one second shutdown of cement production line is huge, and BAK's unique open design solves this problem. No need to disconnect or power off, technicians can quickly complete the installation while the fan is continuously running. It can be fixed with buckles or bolts and put into use within a few minutes. A single production line can save high downtime costs, especially suitable for continuous production scenarios that cannot be shut down and for the renovation and upgrading of old systems. It is easy to install and cost-effective.

Safe and reliable, non-contact measurement, eliminating high-risk hazards. The operation and maintenance safety of high-voltage distribution cabinets and high current circuits cannot be ignored. BAK uses non-invasive electromagnetic induction principle for measurement, isolated from the tested conductor, to avoid the risk of electric shock during operation from the root. At the same time, the equipment will not cause any interference to the original system, ensuring the pure and stable operation of the wind turbine power system, and allowing operation and maintenance personnel to feel more at ease.

High precision linear measurement ensures stable operation of the fan. The subtle changes in the operation of the fan may conceal potential faults. BAK has a wide range of 0.5A~600A and is equipped with constant current and linear compensation technology. The output signal has a precise linear relationship with the current value, and the measurement error is extremely small. It can sensitively capture small fluctuations in current, providing reliable data support for operation and maintenance personnel to judge fan load, discover early hidden dangers such as impeller dust accumulation and bearing wear, achieve early warning and disposal of faults, and reduce equipment failure rates and maintenance costs.

Powerful functionality, capable of handling complex environments, and adaptable to industrial scenarios. BAK has multiple output modes, including analog (4-20mA/0-10V) and digital (RS485/Modbus), which can be easily and seamlessly integrated into existing PLC, DCS systems or energy management platforms of enterprises, achieving data interconnection and intercommunication. Its shell is made of flame-retardant material, and the body has excellent moisture and seismic resistance. It can work stably in harsh environments ranging from -40 ℃ to 85 ℃, and is suitable for harsh working conditions such as high temperature, high dust, and multiple vibrations in cement plants. Through networking applications, centralized monitoring of multiple fans in the entire dust removal system can be achieved, improving the efficiency of operation and maintenance management.

Project Site Map

Conclusion

From avoiding downtime losses to ensuring operation and maintenance safety, from precise monitoring and warning to adapting to complex working conditions, BAK open current sensors have solved the pain points of wind turbine operation and maintenance in cement enterprises. Choosing BAK makes wind turbine operation and maintenance more efficient, safe, and economical, providing a solid guarantee for the continuous and stable operation of cement production lines, helping enterprises reduce costs, increase efficiency, and enhance core competitiveness!

Industrial automation open type current transmitter

Industrial automation open type current transmitter