Industrial wastewater recycling scheme - Evaporator membrane filtration and reverse osmosis

NegotiableUpdate on 01/09

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Overview

This industrial wastewater recycling solution can accurately respond to evaporator membrane filtration and reverse osmosis. Modular design allows for flexible adjustment of processing capacities ranging from 10 tons/day of wastewater in machining workshops to 100 tons/day in automotive factories.

Product Details

Don't worry about wastewater treatment in the manufacturing industry? This complete process plan turns wastewater recycling into a resource that can be used in multiple industries

Whether it's the incomplete treatment of emulsions in automobile factories, the fear of exceeding heavy metal wastewater standards in electroplating workshops, or the frighteningly high cost of treating high concentration wastewater in chemical and pharmaceutical industries - the wastewater problems in the manufacturing industry are always like "hitting the ground rat", pressing one button after another. But the Evip setIndustrial wastewater recycling scheme - Evaporator membrane filtration and reverse osmosisIt's like installing a "full process intelligent manager" for wastewater treatment, covering the entire chain from pretreatment to recycling. Whether it's wastewater from the automotive, electroplating, chemical and pharmaceutical industries, aviation, or machining industries, it can be transformed from "troublesome water" into "reusable resources".

工业废水循环利用方案蒸发器膜过滤反渗透

First, let's talk about the "wastewater troubles" in various industries. Have you also been hit?

automotive industryWhen machining the engine cylinder block,Heavy metal containing cleaning solutionThere is cutting oil mixed in,emulsionThere are metal fragments floating inside, and after processing, either the water quality is not clear enough, so it may affect the accuracy of the parts when reused in the production line; Either outsourcing, one year's shipping and disposal fees alone are enough to buy a new set of equipment.
Electroplating industryCleaning of plated partsWastewater containing heavy metalsNot only do pollutants such as chromium and nickel exist, but they also carry acidity and alkalinity. Traditional treatment involves adding a lot of chemicals, resulting in a significant increase in sludge volume. Environmental inspections are conducted with great concern every day.
pharmaceutical chemicalsDischarged from the reactorHigh concentration organic wastewater， The COD value can easily reach tens of thousands, and biochemical treatment cannot withstand it at all. It can only rely on evaporation concentration, but traditional evaporators have high energy consumption and operating costs like a bottomless pit.
aviation manufacturingPrecision parts processingCutting waste liquidThe purity of recycled water is required to be higher than that of drinking water, and ordinary filtration equipment cannot meet the standard. Therefore, new water can only be purchased, resulting in high costs.
Machining Workshop：Cleaning waste liquidThe oil stains inside always float on the surface of the water,Grinding waste liquidThe abrasive particles inside have caused the equipment to shut down every three days, and the maintenance technicians have been circling around the wastewater tank every day, affecting production efficiency.

How effective is this plan? Step by step cleaning of wastewater throughout the entire process

The core of Ivepu's solution is "screening first, then steaming, fine filtration, and reuse". Each step is "modular automation", and any wastewater can be treated clearly:

Step 1: Preprocess the "coarse sieve" and first remove the large impurities

Wastewater has just entered the system, please hand it over firstPaper tape filter'Control'. It's like an "intelligent sieve" in the automotive industryemulsionMetal debris and machining insideCleaning waste liquidThe large particles of impurities inside will be firmly blocked by the filter paper. More thoughtfully, it also comes with an automatic oil skimming device - such asHeavy metal containing cleaning solutionThe floating oil on the surface can be directly extracted, and the subsequent processing efficiency can be increased by 30% at once. Automatic control throughout the process, automatically changing filter paper when the liquid level is high, and reminding when there is no paper left, without the need for a dedicated person to monitor, saving manpower and worry.

Step 2: Negative pressure distillation "evaporates" clear water, concentrates impurities to reduce burden

Pre treated wastewater, it's timeNegative pressure distillation system MVR(Evaporator) appears. It uses vacuum low-pressure technology to separate water and pollutants without high temperature, such as electroplatingWastewater containing heavy metalsHeavy metals will remain in the concentrated solution; Chemical and Pharmaceutical IndustryHigh concentration organic wastewaterOrganic matter will be "locked" in the residue, and the condensed water that evaporates will be so clear that it can be used directly.

What's even more impressive is its "energy-saving magic": the heat from steam and condensate can be recovered to preheat the incoming wastewater, saving more than 50% of energy consumption compared to traditional evaporators. Just like how a car factory handles itemulsionIt used to cost 2000 kWh of electricity to evaporate 10 tons of water a day, but after using it, it only costs 800 kWh, which can save a set of equipment money on electricity bills in a year.

Step 3: Ultrafiltration+reverse osmosis "precision filtration", the water quality is pure enough to be treated as "ultrapure water"

The distilled water is not finished yet, it needs to go throughUltrafiltration system(Using German imported ceramic membrane filter cartridge) and then "fine screen". It can filter out residual trace amounts of oil and large molecular organic compounds, such as those in aviation manufacturingCutting waste liquidAfter treatment, the impurities in the water are finer than hair strands, and when reused in the precision cleaning process, the smoothness of the parts can be improved by one level.

Then come inreverse osmosis systemTwo stage filtration is like a "double insurance": the first stage anti fouling membrane removes the vast majority of particles and organic matter, and the second stage high flux membrane increases the water production rate. The water that comes out has more than 90% of bacteria, viruses, and salt removed, and its conductivity is so low that it can be directly used as "ultrapure water". Whether it's using the car production line to clean the cylinder body or the final rinse of electroplated parts, it's all done properly.

Step 4: Even manage the exhaust gas, ensuring environmental compliance and stability

The exhaust gas generated during the treatment process cannot escape eitherExhaust gas treatment systemThe 'palm of the hand'. automobile factoryemulsionThe evaporated oil mist and the odor emitted from chemical and pharmaceutical wastewater will be collected, and harmful particles and odors will be removed before discharge, in compliance with national air pollutant emission standards. The environmental inspection is here, just open the monitoring report and you can rest assured.

工业废水循环利用方案蒸发器膜过滤反渗透

Why is it said to be a 'multi industry solution'? The core lies in these points

Industry wide adaptationRegardless of the automotive industryHeavy metal containing cleaning solutionElectroplatedWastewater containing heavy metalsOr in the field of chemical and pharmaceutical industriesHigh concentration organic wastewaterAviationCutting waste liquidThis setIndustrial wastewater recycling scheme - Evaporator membrane filtration and reverse osmosisThey can all respond accurately. Modular design allows for flexible adjustment of processing capacities ranging from 10 tons/day of wastewater in machining workshops to 100 tons/day in automotive factories.
Wastewater can truly become a resourceAfter processing, the reuse rate exceeds 90%, and the automobile factory can save 30% of new water bills in a year. The machining workshop does not need to buy a large amount of cleaning agents again; The volume of impurities after concentration is only 10% of the original, and the hazardous waste disposal fee of the electroplating plant is directly cut in half. Chemical and pharmaceutical plants no longer have to worry about "piles of sludge".
Easy and cost-effectiveThe entire system runs automatically, from paper tape filtering to reverse osmosis, without the need for manual monitoring; Ceramic membranes can be backwashed and can be used for 5 years without replacement, with maintenance costs 40% lower than traditional equipment. Just like when big companies like BMW and Volkswagen used it, the workshop master said, "I used to circle around the wastewater tank every day, but now it's enough to see it once a month

No matter if you are a car factory trying to solve itemulsionThe problem of reuse lies in the electroplating workshop's fear of exceeding heavy metal standards, or in the chemical, pharmaceutical, aviation, and machining industries being overwhelmed by wastewater treatment feesIndustrial wastewater recycling scheme - Evaporator membrane filtration and reverse osmosisBoth can turn wastewater from a "burning trouble" into a "resource that can save money". Environmental standards, cost reduction, and water resource recycling are all achieved in one step. If you are struggling to sleep due to wastewater issues, you may want to try this solution to help you "recoup costs" from wastewater treatment.