Portable tension clamp X-ray wireless flaw detection system

Product Introduction

DIGI-PAD350DPortable tension clamp X-ray wireless flaw detection systemThe device has advantages such as portability, clear images, and ease of use. Its digital imaging and image processing technology, super portable design,Usability, it successfully covers a wide range of applications in non-destructive testing. Suitable for applications such as weld seam inspection, pipeline inspection, power cable inspection, and power GIS inspection.

DIGI-PAD350DPortable tension clamp X-ray wireless flaw detection systemequipmentMeets domestic digital radiation standards NB/T 47013.11-2023 and is compatible with international standards.

The key indicators of the entire system are as follows, which will be determined based on specific applications and configurations:

• penetration thickness

• signal-to-noise ratio

• sensitivity

• spatial resolution

DIGI-PAD350DPortable tension clamp X-ray wireless flaw detectionsystemIt includes the following important components:

1. Digital flat panel detector (imaging area: 14 inches x 17 inches)

2. Image processing workstation
The image processing workstation uses a Dell 15.6-inch commercial high-definition laptop.
Screen resolution ≥ 1920 * 1080P high-definition display screen;
I5 processor/16GB memory/512GB storage space.

3. Professional level image acquisition and processing software

3.1 The software is based on the Windows operating system, with a Chinese interface that is easy to operate.
3.2 The software can wirelessly control hardware such as detectors and radiation machines, ensuring that inspectors can automatically obtain images on site by simply clicking the start icon. The image processing functions such as enhancement and automatic window adjustment greatly simplify the operation of on-site personnel, and can quickly obtain satisfactory images.
3.3 Image Analysis and Processing: Equipped with automatic window adjustment, image cropping, region processing, one click optimization and other image processing functions; Capable of image scaling, rotation, window width and level adjustment, brightness contrast adjustment, histogram adjustment, etc; Equipped with edge enhancement, edge extraction, Gaussian denoising, dual edge filtering, bandpass filtering, etc.

3.4 It has image measurement and analysis functions such as dimension measurement (line measurement, angle measurement, curvature circle measurement, rectangle measurement, etc.), signal-to-noise ratio measurement, dual wire intelligent analysis, image annotation, pipe wall measurement, etc.
3.5 It is closely integrated with the hardware system and can display real-time hardware system status information, such as detector connection status, temperature, battery level, system storage space, etc. It can achieve automatic control of detectors and radiation sources.
3.6 Intuitive and powerful database management function, easy to manage and retrieve images: all shooting data is automatically saved to the visualization database, and double clicking the preview image can open the corresponding raw data; The storage file formats include BMP, RAW, TIFF, DCN; The format of the test report complies with the NB/T47013.11-2015 standard.
3.7 Examples of software functions:
A. Local region processing: Local scaling and image enhancement can be achieved for regions of interest.

B. One Health Enhancement Function: The software automatically extracts effective information from the image and performs a series of optimization operations to make the image reach the observation state.

C. Multi point wall thickness measurement: Draw a straight line along the pipe wall, and the software automatically detects the thickness of the pipe wall in that area

D. Intuitive and powerful database management: easy to manage and retrieve images

E. Compatible with multiple mainstream X-ray machines (Come EVO series, Golden pulse machine, ICM, etc.)

4. Portable suitcase
The design principles of reasonable layout and portability integrate the main components of the imaging system into a suitcase, avoiding equipment damage during transportation and storage and reducing the workload of operators.

Box model: Pelican storm box IM2875, the box meets the US military standard. Dimensions: 632 x 602 x 333 mm3 including customized sponge structure inside the box.

5. System wireless controller

The system wireless controller (with built-in battery) can greatly extend the unlimited communication distance, ensuring the portability of the entire system.

This radiation source is a small portable device that can be powered by batteries to ensure a full day of testing tasks (no other power supply is required on site). Maintenance free, modular design makes component replacement very easy and cost-effective.
The lead shield design of this radiation source can protect operators from X-ray radiation beyond a specified distance (the manufacturer provides a distance of 3 meters behind it), and the delay button and remote control cable give operators enough time to evacuate to the area. When the equipment is working, it can emit light and sound warning signals to the operators.
Size: 36.07x10.87x14.81cm
Weight: 5.4Kg (including battery)
Radiation energy: 270kVp, no preheating required
Focus size: 3mm
Radiation angle: 40 °/60 °
X-ray transmission method: directional
Penetration ability up to 25.4mm steel
Single battery usage time: 4000 pulses (equipped with two rechargeable lithium batteries)
The radiation function can be wirelessly controlled and exposure parameters can be remotely adjusted through wireless means
The storage and transportation of instrument boxes meet IP65 protection requirements

7. Golden ray machine with built-in remote control GCU4.0
Directly fixed inside the Golden X-ray machine, it can avoid collisions and is simple and durable.
Unlimited transmission distance greater than 200 meters;