




The price of sodium hypochlorite generators is related to the configuration and model of the equipment. Xiangyi Yuansheng has fully automatic configuration equipment and economical manual equipment, with different prices and model specifications. The price of fully automatic and large-sized equipment will be higher, and the price needs to be accurately quoted based on detailed technical drawings.
Chlorine production method: complete system of electrolytic saltwater sodium hypochlorite generator
Chlorine production capacity: 500 grams per hour
Single machine specification: 500g/hour
Equipment model: YS-CL-500-NaCLO
Working mode: fully automated operation
Cost Analysis of Sodium Hypochlorite Generator Operation
1. The sodium hypochlorite generator system uses electrolytic dilute salt water to produce sodium hypochlorite solution, without the need for any other additives. The raw material used for the equipment is salt, and the equipment operates automatically with low labor costs. Therefore, all operating costs can be considered as the sum of salt and electricity consumption costs;
2. The cost composition for producing 1 kilogram of effective chlorine is: salt+electricity
1) The cost of salt:<4 kilograms (salt consumption per 1 kilogram of effective chlorine produced:<4 kilograms)
4 kg x 0.6 yuan/kg=2.4 yuan (calculated at 600 yuan/ton for iodine free edible salt)
2) The cost of electricity is:<0KW (less than 0KW per kilogram of effective chlorine produced)
4KW x 1.0 yuan/KW=4 yuan (local electricity price is 1.0 yuan/kWh, average price during peak and valley periods)
3) Total cost: 2.4+0=6.4 yuan/kg (effective chlorine)
3. The cost of producing 1 kilogram of effective chlorine by electrolyzing saltwater with a generator is 6.4 yuan/kilogram.
4. This system calculates the chlorine dosage based on a daily chlorine dosage (total chlorine dosage before and after filtration) of 1.5ppm (1.5 kg/thousand tons). Therefore, the cost of disinfecting tap water is:
6.4 yuan/kg x 1.5 kg/ton=9.6 yuan/ton, which is 0.0096 yuan/ton.
5. The sodium hypochlorite generator uses salt as the raw material for producing sodium hypochlorite. The system is equipped with a 1000L salt dissolution tank, which can add more than 300 kilograms of salt at once. Refined industrial salt or non iodized refined salt can be easily purchased, stored, and added without any danger, with high safety and convenient operational performance.
6. The system automatically dissolves salt, dilutes saltwater, electrolyzes, stores, and adds without the need for personnel operation. The entire operation process is displayed on a LCD screen and can be controlled by touch. The system is equipped with a large capacity memory that can store historical operation data and historical curve graphs for one month. The system can be connected to Ethernet to transmit all data to a remote control center, which can monitor and remotely control the system.
Host Introduction (Taking 200g as an Example)
The host is the most important component of this complete system, which is the key component for producing sodium hypochlorite solution using electrolytic dilute salt water;
containing parts
Electrolytic cell, electrolytic power supply, intelligent control center PLC, flow and temperature control switches, salinity monitoring, LCD display screen, operation panel, electrolytic voltage/current display, flammable and explosive gas monitoring sensors, etc;
Configuration parameters:
Rated chlorine production: 200g;
The electrolytic cell assembly consists of an electrolytic cell body and electrolytic electrodes;
Electrolytic Cell Body: A tubular electrolytic cell made of highly corrosion-resistant UPVC pipes. PVDF material is used to isolate the anode and cathode of the internal electrode plate, which has the characteristics of corrosion resistance, high stability, and long service life;
Electrode plate: Plate electrode, the anode and cathode substrates of the electrode are all made of pure titanium TA1 material. During the electrolysis process, the cathode is protected while the anode is lost, so the anode surface must be coated for protection. The anode surface of the generator electrode is coated with ruthenium and iridium oxides that have been treated with nanotechnology and have a particle fineness of 20 nanometers. The coating is applied in more than 25 times with a thickness of 20 microns, ensuring the long-term and stable service life of the electrode.
service life:
The electrode of the sodium hypochlorite generator is guaranteed to be used for 1 year for free, and its normal service life can reach 10-15 years or more;
Electrolytic power supply:
The rated installed capacity is 15.0K, using a high-frequency ship grade constant current stabilized power supply with an electrical conversion efficiency of over 93%. It has the characteristics of low heat generation and stable operation. The power supply itself has input overvoltage/undervoltage protection, output overvoltage/overcurrent/short circuit protection, overheating protection, etc., ensuring high reliability and absolute safety performance of the power supply operation;
Intelligent Control Center:
PLC serves as the controller unit, and the control center is the CPU of the generator system. It directly monitors the safe and reliable operation of the entire generator system, as well as the self detection, alarm, and self shutdown status in case of faults;
Touch LCD display and control:
Touch LCD screen, real-time display of the operating status of sub systems such as salt dissolution unit, dilution ratio unit, electrolysis unit, dosing unit, acid washing unit, etc., and parameter adjustment and setting can be performed using touch;
Flow switch:
Including the electrolytic flow switch, when the machine starts running, the control center starts to detect the flow switch of the electrolyte. When the set value of the flow switch is incorrect, the machine immediately stops working, sends out corresponding alarm signals, and is in standby mode to ensure the safe and reliable operation of the machine;
Temperature control switch:
The electrode plate, power supply contact, and electrolyte outlet of the electrolytic cell are all equipped with NTC temperature sensors. When the machine starts running, the control center starts to detect the temperature sensor. When the temperature exceeds the set value, the machine immediately stops working, sends an over temperature alarm signal, and is in standby mode to ensure safe and reliable operation of the machine;
Operation panel:
A manual operation panel synchronized with the touch LCD screen, which can be used to operate the machine in case of touch screen failure or malfunction. The panel has remote and local switching, switching between the main and backup machines, switching between the main salt water pump and the backup salt water pump, switching between the main dosing pump and the backup dosing pump, etc;
High performance and long-life core electrolytic electrode
During the electrolysis process, the cathode is protected while the anode is damaged, so the anode surface must be coated for protection. The anode surface of the generator electrode is treated with nanotechnology and coated with ruthenium and iridium oxides with a precision of up to 20 nanometers, which can ensure a long service life of the electrode (free warranty of 5 years). The electrode structure adopts a new technology, making the power consumption and salt consumption of the electrode ideal.