Scrap metal baler

NegotiableUpdate on 03/16

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

The scrap metal baler is a large hydraulic equipment designed specifically for processing various types of scrap steel (light and thin materials, scraps, scrapped car parts, etc.). It uses high-pressure compression to pack loose scrap steel into high-density blocks, significantly improving transportation efficiency and furnace feeding efficiency.

Product Details

Scrap metal balerProfessional solutions

1、 Equipment Overview

Scrap metal balerIt is a large-scale hydraulic equipment designed specifically for processing various types of scrap steel (light and thin materials, scraps, scrapped car parts, etc.). By high-pressure compression, loose scrap steel is packaged into high-density blocks, significantly improving transportation efficiency and furnace feeding efficiency.

2、 Core parameter configuration

technical indicators	parameter range
processing power	5-30 tons/hour
rated pressure	630-2000 tons
Compression chamber size	1200 × 800 × 600mm to 2500 × 1200 × 1000mm
Package density	2.8-4.5g/cm³
lump weight	0.8-3 tons/block
System power	55-280kW
cycle period	90-180 seconds/time

3、 Equipment structure analysis

Heavy duty rack system

Integrated welded box structure (Q345B steel plate)
Four column/eight column guiding structure (surface coated with hard chrome)
The impact resistance capacity reaches 3000 tons

hydraulic system

Dual pump combined fuel supply system
German Rexroth/American Parker hydraulic components
Intelligent pressure compensation control

compression system

Main compression cylinder (Φ 320-500mm)
Side compression device (optional)
Anti rebound locking mechanism

Discharge system

Hydraulic launch platform (carrying 10 tons)
Flip type discharge door (pneumatic/hydraulic drive)
Automatic bundling station (optional)

4、 Technical application

Intelligent pressure regulation

Automatically adjust compression curve based on material characteristics
Overload protection (± 2% accuracy)

remote monitoring

4G IoT module
Real time monitoring of oil temperature/pressure/current and other parameters
Fault warning push

Energy-saving system

Variable frequency motor+energy storage configuration
Reduce standby power consumption by 40%

5、 Equipment Selection Guide

model	Pressure (ton)	Applicable materials	Typical users
Y81-1000	1000	Lightweight materials, color steel tiles	Small and medium-sized recycling stations
Y81-1600	1600	Car shell, home appliance shell	Regional Recycling Centers
Y81-2500	2500	Heavy scrap steel and industrial waste	Large steel enterprises

6、 Security protection system

Optoelectronic safety curtain (EN61496 standard)
Dual hand start control circuit
Dual protection of hydraulic lock and mechanical lock
Emergency stop response time<50ms

7、 Economic Benefit Analysis

Cost savings in transportation

Volume reduction ratio: 1:5 to 1:8
Single bike loading capacity increased by 300%

Smelting revenue increase

Surface oxidation of packaging blocks reduced by 15%
Electric furnace melting time reduced by 20%

Reduce labor costs

One person can operate the entire production line
Processing efficiency increased by 10 times compared to manual labor

8、 Special configuration options

Explosion-proof type: Used for processing oily scrap steel
Extremely cold typeSpecialized heating system for -30 ℃ environment
Stainless steel typeProcessing high-value alloy materials
Automatic feeding: Supporting chain plate conveyor