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Shanghai Xinji Cable Co., Ltd

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    1085299140@qq.com

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    15102122322

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    No. 7833 Hangnan Road, Zhuangxing European Industrial Park, Fengxian District, Shanghai

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Special drum cable for grab bucket

NegotiableUpdate on 01/09
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Overview
The specialized drum cable for grab bucket is designed for high mechanical stress working conditions, with core performance focused on adapting to the dynamic operation requirements of frequent winding and retraction of grab bucket machines, while possessing comprehensive environmental adaptability and safety protection capabilities. In terms of dynamic performance, cables have excellent flexibility and fatigue resistance, and can withstand repeated winding, retraction, and bending without deformation, bulging, or core breakage. The minimum bending radius for movement can reach 7.5; The minimum fixed bending radius for the outer diameter of the cable is 10; The outer diameter of the cable is suitable for the high-speed operation requirements of the grab machine, and the moving speed can support up to 180m/min.
Product Details

Special drum cable for grab bucket

1、 Product performance

The specialized drum cable for grab machines is designed for high mechanical stress conditions, with core performance focused on adapting to the dynamic operation requirements of frequent winding and retraction of grab machines, while also possessing comprehensive environmental adaptability and safety protection capabilities. In terms of dynamic performance, the cable has excellent flexibility and fatigue resistance, and can withstand repeated winding, retraction, and bending without deformation, bulging, or core breakage. The minimum moving bending radius can reach 7.5 times the outer diameter of the cable, and the minimum fixed bending radius is 10 times the outer diameter of the cable. It is suitable for high-speed operation of grab bucket machines and can support a moving speed of up to 180m/min.
In terms of mechanical performance, the cable is designed with a dedicated tensile structure that can withstand a tensile load of 25N/mm ². The central tensile element can effectively absorb tension, allowing for long-distance free suspension, retraction, and winding. At the same time, it has excellent torsional resistance and can withstand a twisting stress of ± 50 °/m, avoiding spiral damage during the winding process. Outstanding environmental adaptability, capable of stable operation in a wide temperature range of -40 ℃ to+80 ℃. Some customized models can be extended to -60 ℃ to+150 ℃, and can withstand harsh outdoor environments such as ultraviolet radiation, humidity, and alternating high and low temperatures. At the same time, it has the characteristics of oil resistance, coolant resistance, weak acid and alkali resistance, and resistance to microbial erosion.
The electrical performance is stable and reliable, with rated voltages covering common specifications such as 450/750V and 0.6/1kV. The test voltage can reach 2.5kV-3.5kV, with excellent insulation performance, stable conductor resistance, and current carrying capacity in accordance with DIN VDE 0298 standard, ensuring the accuracy of power transmission and signal control of the grab machine. In addition, all cables have passed flame retardant testing (compliant with VDE 0472-804 Class B and IEC 60332-1 standards) and meet RoHS environmental certification, ensuring safe and environmentally friendly use.

2、 Core materials

The cable adopts a layered high-quality material combination, and is optimized for the harsh working conditions of the grab machine from the conductor to the outer sheath:
  • Conductor: Multiple strands of ultra-fine bare copper stranded wire (oxygen free copper material) are selected, which complies with DIN VDE 0295 Class 5 or 6, IEC 60228 Class 5, and GB/T3956 Class 5 standards. Through the process of untwisting and twisting, it has excellent conductivity and flexibility, ensuring that it does not break under frequent bending;

  • Core wire insulation: Made of special high-strength modified elastomer flame retardant material, PVC-J-105-003 (2105-LF) or special oil resistant flame retardant mixed nitrile PVC insulation material, with strong insulation performance, excellent aging resistance and temperature resistance, effectively avoiding short circuits between core wires;

  • Strengthening and buffering structure: Built in yellow hemp rope filling, galvanized steel wire rope or Kevlar tensile fiber combination tensile elements, some models add polyester weaving or Kevlar anti twist weaving layer, the core wire and protective sleeve are wrapped in non-woven buffer layer to absorb tensile and torsional stress and protect the internal structure;

  • Inner sheath: made of DQPVC-H-90-003 (9039-LF) or high-strength TPE based mixed material, with good sealing and buffering properties, further enhancing the ability to resist mechanical damage;

  • Outer sheath: Imported or high-quality PUR (polyurethane) material is selected, which has low adhesion, high wear resistance, tear resistance, as well as oil resistance, corrosion resistance, and UV resistance, and can adapt to the erosion of harsh working environments such as ports and garbage disposal sites.

3、 Core parameter table

parameter category
specific parameters
rated voltage
450/750V、0.6/1kV
test voltage
2.5kV (450/750V specification), 3.5kV (0.6/1kV specification)
temperature range
Fixed installation: -40 ℃~+80 ℃; Mobile installation: -25 ℃~+80 ℃ (customized models can be expanded to -60 ℃~+150 ℃)
bend radius
Mobile: 7.5 x cable outer diameter; Fixed: 10 x cable outer diameter
tensile load
25N/mm²
Twisted stress
±50°/m
movement speed
180m/min
Core wire identification
≤ 5 cores: colored wire cores (compliant with VDE 0293-308 standard); ≥ 6 cores: Black core with white numerical code, including yellow green grounding protection wire (optional)
Flame retardant rating
Compliant with VDE 0472-804 Class B and IEC 60332-1 standards
Eco-Certification
Compliant with RoHS, 2014/35/EU Guideline (Low Voltage Directive) CE certification

4、 Product Usage:Special drum cable for grab bucket

The core of this product is used for the drum and reel systems of various grab bucket equipment. As a key connecting component for power transmission and signal control, it is widely applicable to the following scenarios and equipment:
  • Port logistics field: Port gantry crane grab, container loading and unloading grab, ship crane grab, dock loading and unloading grab equipment;

  • Environmental protection field: garbage crane grab, slag crane grab, cleaning machine grab, sewage treatment plant salvage grab;

  • Industrial lifting field: tower crane grab, gantry crane grab, bridge crane grab, cantilever crane grab;

  • Other heavy working conditions: mobile heavy machinery equipment with drum/reel devices, such as raw material grab buckets in the metallurgical industry, mining grab bucket equipment, and material transfer grab buckets in chemical industrial parks.

Its core function is to ensure stable power supply and accurate signal transmission of the grab machine during frequent lifting, translation, and winding operations, ensuring continuous and reliable operation of the equipment.

5、 Packaging method

To ensure that cables are not damaged during transportation and storage, a professional industrial packaging solution is adopted:
  1. Cable winding: Standard cable reels (made of wood or steel) are used for winding and packaging. The diameter of the reels is matched according to the cable specifications to ensure that the cables are not twisted or squeezed. The length of each reel is usually 50m or 100m, and special lengths such as 75m or 80m can be customized according to customer needs;

  2. Protective treatment: The outer layer of the cable is wrapped with waterproof PE film or non-woven fabric to prevent moisture, dust, or scratches from sharp objects during transportation; Install protective barriers on both sides of the cable reel to prevent wear and tear on the edges of the cables;

  3. Fixation and identification: The cable reel is fixed with steel strips or bolts to prevent rolling during transportation; Each package comes with a product label indicating key parameters such as model, specifications, length, production batch number, execution standards, manufacturer information, etc;

  4. Transportation adaptation: The packaging meets the requirements of various transportation modes such as road, railway, and sea freight, and customized packaging can be provided according to customer needs (such as export specific fumigation wooden plates, waterproof reinforced packaging, etc.).

6、 Product advantages

Compared to traditional universal cables and ordinary drum cables, this product has the following core advantages for the working conditions of grab machines:
  • Strong adaptability to working conditions: specially designed for dynamic operations such as frequent winding, stretching, and twisting of grab machines, with excellent fatigue resistance and a service life 3-5 times longer than ordinary cables, significantly reducing replacement frequency and maintenance costs;

  • Comprehensive environmental tolerance: The combination of PUR outer sheath and specialized insulation material achieves comprehensive protection against oil, acid, alkali, UV, and high and low temperature adaptation. It can be stably applied in harsh environments such as ports, garbage dumps, and metallurgical plants;

  • Structural design science: adopting a composite structure of "reinforced conductor+central tensile member+anti twist braided layer+double sheath", effectively absorbing tensile and torsional stress, avoiding cable bulging, core breakage, and skin cracking, and ensuring the stability of power supply and signal transmission;

  • Cost control optimization: Compared to traditional rubber cables, it has a smaller outer diameter and lighter weight, and can be adapted to small-sized reels and guide wheels, reducing equipment driving force consumption; Customized production from the source factory, short delivery cycle, reducing inventory backlog;

  • Safety and compliance guarantee: Through multiple international and domestic certifications, the flame retardant, environmental protection, and insulation performance meet the standards, reducing safety risks such as electric shock and fire during the operation process; Clear identification of core wires for easy installation and maintenance;

  • Outstanding customization ability: It can customize the conductor cross-section, number of cores, sheath material, length and other parameters according to the actual working conditions of customers (such as complex temperature, ultra long distance, special tensile requirements) to meet personalized needs.

7、 After sales service

To ensure customer experience and provide full lifecycle after-sales service support:
  1. Pre sales consultation: A professional technical team provides working condition matching consulting services, recommends excellent cable models and specifications based on customer grab machine models, operating environments, and usage needs, and provides technical parameter tables and selection plans;

  2. In sales support: Provide free sample testing services to ensure that products meet actual needs; Arrange technical personnel to assist customers with installation guidance, answer technical questions during the installation process, and ensure installation standards;

  3. Quality assurance: The product provides a 12-24 month quality warranty period. During the warranty period, if there are any quality problems with the product itself (not caused by human damage or excessive working conditions), free repair and replacement services will be provided; Support third-party compliance agencies for quality testing. If the testing fails, a full refund will be issued and the testing costs will be borne;

  4. After sales response: Establish a 24-hour after-sales service hotline, and provide preliminary solutions within 1 hour after receiving customer feedback on issues; If on-site service is required, arrive within 24 hours in the surrounding areas and within 48 hours in remote areas;

  5. Value added services: Provide cable usage and maintenance training services, guide customers to store, use, and maintain cables correctly, and extend the service life of cables; Long term provision of spare parts supply services to ensure the continuous operation of customer equipment;

  6. Customized service guarantee: Provide specialized technical support for customized products, track production progress throughout the process, and ensure that the products meet customized requirements; Customized technical documentation is provided upon delivery to facilitate customer use and maintenance.

The product price is for reference only. If you need to inquire, please contact the homepage sales~

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