Stress relief equipment, Jinan Jiugong Vibration Aging Company

Stress relief equipment, Jinan Jiugong Vibration Aging Company

The vibration stress relief equipment is a mature product that our company has comprehensively promoted to the domestic market after years of research and development, testing, and improvement. Its performance ranks among the top in similar products such as welding stress relief equipment and casting stress relief equipment. Its resistance has been concentrated in harsh working environments such as high temperature, low temperature, humidity, high dust, and strong electromagnetic fields, and has received praise from thousands of customers!!
Vibration aging treatment equipment, also known as vibration stress relief method, is a method of subjecting workpieces (including castings, forgings, welded structural components, etc.) to vibration treatment at their natural frequencies for several minutes to tens of minutes to eliminate residual stresses and achieve stable dimensional accuracy. This process has the characteristics of low energy consumption, short time, etc. In recent years, it has rapidly developed and been widely applied both domestically and internationally.
1、 At present, most of the vibration stress relief equipment processes adopted by various countries are resonance aging. This process is to firmly clamp the exciter in the appropriate position of the processed workpiece, adjust the excitation force according to the size and shape of the workpiece through the control part of the vibration equipment, and adjust the excitation frequency according to the natural frequency of the workpiece until the signal received by the vibration sensor (speedometer or accelerometer) connected to the workpiece reaches a large value. At this point, the workpiece has reached resonance. Continuously vibrating in this state for a period of time can achieve the goal of eliminating stress and stabilizing dimensional accuracy.

Stress relief equipment, Jinan Jiugong Vibration Aging CompanyThis process is becoming increasingly mature, and the vibration and control equipment is becoming more and more perfect. Vibration aging has been widely adopted in more than ten industrialized countries. A stress relief company in the United States is conducting5000Multiple vibration aging treatments, the result analysis shows that the cost is only for thermal aging10%In terms of stress relief, it can be replaced by thermal aging. The welding beams and frames of aircraft assembly frames in the UK and West Germany generally use vibration aging. The Soviet Institute of Experimental Science for Metal Cutting Machine Tools provided vibration aging technology to various machine tool factories, and some heavy-duty machine tool factories used vibration aging for all large and * components. In recent years, China has also made significant progress in the research and application of vibration aging. Actual usage has shown that the dimensional accuracy stability of workpieces after vibration aging is good, and the cost of vibration aging is only the same as that of thermal aging10%Left and right, energy consumption is less than heat efficiency5%.
Users who choose our company's equipment can receive free on-site installation and debugging, as well as free training for technical operators. The company can also provide customers with the required corporate qualifications, technical information, and production certificates for the equipment. Let customers have no worries. The company has also established multiple offices in China, providing strong support for its after-sales service capabilities. We are willing to work together with our customers to create a win-win situation!
Operation training; The company's training engineers provide free on-site training for new equipment users' operators. The training is completed with the operator's approval and signature, ensuring that the operator has learned and mastered the skills. Professional sales of vibration aging equipment, complete range of products, *. Free on-site installation and debugging, training for operators. Consultation and negotiation.
2Installation and commissioning: For users who purchase equipment from our company, our company will dispatch experienced equipment installation engineers to carry out installation and commissioning. Provide free equipment installation and engineering technical service guidance to provide customers with comprehensive services
Scope of application: Vibration aging is suitable for castings, forgings, welded parts and machining of carbon structural steel, low-alloy steel, stainless steel, cast iron, non-ferrous metals (copper, aluminum, zinc and their alloys), etc.
The vibration aging equipment consists of a controller, exciter, sensor, elastic rubber pad, printing system, auxiliary card mounting tool, and related connecting wires. Easy to operate and convenient to use. With the increasing awareness of energy conservation and emission reduction, as well as the practical effects of vibration aging technology itself, vibration aging equipment is increasingly being applied to production processes and is currently a practical device for eliminating residual internal stress in China. Practice has proven that replacing thermal aging with vibration aging can save energy90%Above, improve the ability to resist deformation30%Above, the dimensional stability has been improved30%Above, the fatigue life is improved20%The above. The delivery time is generally only required15—40Minutes, and not limited by the weight or size of the workpiece. Can be arranged between any processes. It has the advantages of low investment, low usage cost, and simple operation, and is increasingly used in production and processing processes.