The price of the fully automatic wax mold cleaning machine is 128000 yuan

1、 Equipment Description:

The main program of the fully automatic wax mold cleaning machine uses Mitsubishi PLC and Mitsubishi frequency converter from Japan, and the low-voltage electrical appliances and relays use Schneider and Omron brands; Job description of fully automatic wax mold cleaning machine: manual loading at the loading station

→ Move the robotic arm above the first slot → Move the robotic arm to the selected height → Shake the robotic arm up and down in the first slot for cleaning → Raise the robotic arm above the first slot → Shake the robotic arm up and down 3-5 times → Move the robotic arm to

Above slot 2 → Move the robotic arm to the selected height → Shake and clean the robotic arm up and down in slot 2 → Raise the robotic arm to above slot 2 → Move the robotic arm to above slot 3 → Move the robotic arm to the selected height → Machine

The robotic arm shakes up and down in the third slot for cleaning → the robotic arm rises above the third slot → the robotic arm moves to above the fourth slot → the robotic arm moves to the selected height → the robotic arm shakes up and down in the fourth slot for cleaning → the robotic arm moves up and down

Raise to above slot 4 → return the robotic arm to the unloading station → manual unloading.

2、 Requirements for manual loading and unloading of materials:

The operator can easily rotate the cleaning tray to the fixture position where the module needs to be clamped or unloaded. The time required to manually fill 11 strings of wax mold modules is ≤ 55 seconds, and the time required to unload 11 strings of wax mold modules to the turnover vehicle is ≤ 55 seconds.

Front of fully automatic wax mold cleaning machine

3、 Main technical parameters:

1. The number of wax mold sets with external dimensions ≤ Ø 200mm, and the cleaning tray can accommodate 11 strings of wax mold modules, that is, 11 fixtures.

2. Requirements for cleaning speed with up and down shaking: Complete 5 shaking times with a time of ≤ 7S.

3. Under the condition of clamping 11 sets of modules in the cleaning tray and an actual working time of 7 hours per shift, the cleaning quantity should be ≥ 1100 sets.

4. Each fixture consists of a branded cylinder, a manual pneumatic valve, and a workpiece moving fixture. The operator controls the clamping and releasing of the fixture through the pneumatic valve; The turntable is made of stainless steel material to ensure sufficient strength.

5. The translation of the robotic arm system is driven by gears, racks, and Taiwan Chengbang motors; Adopting Japanese SMC cylinders and components, with 3 sets of magnetic induction switches.

Side of fully automatic wax mold cleaning machine

4、 Cleaning process:

Manual loading on the feeding platform → transition section → ultrasonic cleaning → transition section → spray rinsing → transition section → compressed air blowing water → transition section → manual unloading on the unloading platform

Fully automatic wax mold cleaning machine pneumatic chuck

5、 Control system:

1. Adopt PLC programmable controller to control the entire operation process, which can be fully self operated or manually operated.

There are three color work lights on the operation panel of the cleaning machine loading and unloading station. The green light indicates the working state, the yellow light indicates the stopping state, the red light indicates the fault state, and there is an audible alarm when the red light is on.

3. Install emergency stop buttons and alarm devices at both ends of the equipment.

5. Equipped with an independent distribution cabinet, the circuit is divided into functional blocks, with strong and weak electricity divided for maintenance purposes.

6、 Equipment reference price:

According to the cleaning requirements of different products, the final design technical solution is inconsistent. The reference price of the through type screw ultrasonic cleaning machine equipment is about 130000 to 360000 yuan.

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