Training equipment for hazardous chemical tank area operations

Training equipment for hazardous chemical tank area operationsThe comprehensive evaluation system for emergency drills in the tank area (eight major operations) is based on the real tank area of the chemical plant, and integrates the eight major special operations of the chemical plant and emergency drills for chemical accidents into a comprehensive evaluation system. It covers three major functional groups: tank farm operations, special operations, and emergency drills, including 10 tank farm operation modules (49 sub modules in 5 forms of storage tanks); Special homework modules for 8 countries; 8 accident emergency drill modules; There are a total of 65 homework modules.

systemEquipped with common equipment types andProcess pipeline system、Fire protection system, utility system, and tank farm model exhibition systemBased on this, construct according to relevant national standards for special operations of chemical enterprisesFixed location management, lifting operations, hot work, earthmoving operations, circuit breaking operations, high-altitude operations, temporary electrical operations, blind flange plugging operations, confined space operationsWaiting for modules; Simultaneously simulate sudden accidents of the overall tank farm device during daily operation and operation:Simulation of real fire (simulated fire), real leakage (both gas and liquid), simulation of tank explosion, simulation of roof collapse accident, simulation of tank truck leakage, simulation of personnel electric shock accident and other emergency drill modules.

The comprehensive evaluation device for emergency drills in the tank area (eight major operations) is adoptedSIS systemandThe DCS integrated tank area safety control system is the soul, addingAutomatic assessment and scoring systemAnd equipped withOTS full process simulation systemBased onSIS system and DCS system can simulate various working conditions that may occur in the actual production process.

Through the practical operation, practice, and experience of the comprehensive evaluation system for emergency drills in the tank area (eight major assignments), students will combine their theoretical knowledge with on-site practice to enhance their professional skills.

2. System functions:

Skill PracticeIn this training area, it is possible to simulate a tank farmMaterial transfer, tank dehydration, tank area inspection, sampling analysis, product blending, tank replacement and cleaning, pipeline blowing and pressure testing, tank inspectionWaiting for the daily work module of the tank area, addingThe DCS system connects the central control room with the on-site control console for real-time data acquisition and process monitoring. It can achieve various forms such as open-loop, closed-loop, single loop, complex control, ratio control, and PID control. Students can practice on-site manual control or remote automatic control methods.

Special homework exercisesIn this training area, according to the national standards for special operations related to chemical enterprises, a fixed management system is establishedLifting operation, hot work, earthwork operation, circuit breaking operation, high-altitude operation, temporary electricity operation, blind flange plugging operation, confined space operationAll equipment, facilities, tools, labor protection, safety facilities, and other supporting facilities involved in the homework scenario can be analyzed on-site and protective equipment displayed during the homework process. The training device can be used for practical operation, practice, and experience according to the course design, combining theoretical knowledge learned with on-site practice to enhance professional skills.

emergency drillIn this training area, it is possible to simulate emergency accidents during the daily operation of tank farmssimulate reality

Fire, simulated real leakage, simulated tank explosion, simulated roof collapse accident, simulated tanker leakage, simulated human

Employee electrocutionWait for the emergency drill module, set up different accidents to improve the skill level of students in quickly handling emergency accidents.

Practical Training AssessmentThis system is equipped with an automatic scoring system, andDCS control system realizes data communication, which can

Online evaluation of practical training projects within the system. Can be applied to daily work modules and confined space modules in the tank area

High altitude operation module, hot work operation module, circuit breaker operation module, lifting operation module, temporary electricity operation module

Set different personnel roles for blocks, etc. According to different assessment items, achieve technical proficiency through a complete assessment process

Improvement and validation in terms of capability.