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Jiangyin Yimaisheng Hydraulic Machinery Co., Ltd
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Jiangyin Yimaisheng Hydraulic Machinery Co., Ltd

  • E-mail

    1187985204@qq.com

  • Phone

    18934524561

  • Address

    No. 8 Jizhuang Road, Yunting Street, Jiangyin City

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Whole car shell packaging machine

NegotiableUpdate on 03/16
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Overview
The overall car shell packaging machine is a large-scale hydraulic packaging equipment specifically designed for processing scrapped car shells. It can compress the complete car shell into high-density metal blocks at once, greatly improving the efficiency of scrapped car processing and metal recovery rate.
Product Details

Whole car shell packaging machinesystem

Equipment Overview

Whole car shell packaging machineIt is a large-scale hydraulic packaging equipment specifically designed for processing scrapped car shells. It can compress the complete car shell into high-density metal blocks at once, greatly improving the efficiency of scrapped car processing and metal recovery rate.

Core functional features

  • Ultra large compression chamberCan accommodate a complete sedan shell (maximum length of 4.5m)

  • Strong pressure systemPressure can reach 1500-3000 tons

  • Intelligent preprocessing systemAutomatic disassembly of hazardous components such as fuel tanks and batteries

  • Environmental protection facilitiesIntegrated oil collection and dust treatment system

Technical specifications and specifications

parameter category standard specifications Optional configuration
processing power 8-12 vehicles per hour 15 vehicles per hour (high-speed type)
Compression chamber size 4.5×2.2×1.8m Customizable extension and widening
Main compressive force 2500 tons 1500-3000 tons optional
Package size 1.2×0.8×0.6m adjustable
lump weight 1.5-2.5 tons -
power configuration 220kW Variable frequency energy-saving type is optional

System Composition

1. Preprocessing system

  • Automatic conveying platformHydraulic roller conveyor

  • Dismantling of hazardous componentsAutomatically identify and remove:

    • Fuel tank (with residual oil recovery)

    • storage battery

    • airbag

  • Pre compression devicePreliminary flattening of the vehicle body

2. Main compression system

  • Four column hydraulic structure: Ultra high stability

  • Multi stage pressurization technology

    • Primary compression: 800 tons

    • Secondary compression: 1800 tons

    • Final compression: 2500 tons

  • Mold replacement systemQuickly switch the shape of different car models' packaging blocks

3. Post processing system

  • Automatic tying deviceHigh strength steel strip bundling

  • Weighing labelAutomatically record package block information

  • waste gas treatmentActivated carbon adsorption+spray dust removal

workflow

  1. Vehicle transportation → 2 Security check → 3 Dismantling of hazardous components → 4 Pre compression → 5 Main compression → 6 Binding and fixing → 7 Weighing Record → 8 Discharge stacking

safety system

  • Multiple interlocking protection16 safety sensors

  • emergency braking0.05 second response time

  • pressure monitoringReal time display of pressure in each oil cylinder

  • Anti rebound deviceEnsure compression stability

Equipment selection suggestions

Select based on processing scale

  • Basic type1500 tons, 8 vehicles/hour (small and medium-sized recycling stations)

  • standard form2500 tons, 12 vehicles/hour (regional processing center)

  • High speed type3000 tons, 15 vehicles/hour (large scrapped vehicle processing base)

Special configuration options

  • Special for new energy vehiclesAutomatic dismantling system with battery pack

  • corrosion-resistant typeSpecialized rust prevention treatment for coastal areas

  • Extremely cold typeNormal operation in -30 ℃ environment

Economic Benefit Analysis

  • Processing costReduced by 60% compared to traditional manual disassembly

  • metal recovery rate: Increased to over 95%

  • Venue requirementsReduce storage space by 50%

  • Payback Period: 1.5-2 years (calculated based on processing 100 vehicles per day)