Zhufeng ACI ball mill dedicated energy-saving cabinet DLT-QF11

Product Overview:

Power range: 7.5KW~500KW

【 Energy saving efficiency 10%~40% 】

1、 Power saving principle:
Wet ball mill (ceramic enterprise) is selected and configured based on the drum diameter, process requirements, and production volume. It includes a motor (prime mover) reducer, hydraulic coupling, auxiliary motor, brake coil, belt, pulley, drum, etc. The original control was to run at a constant speed, and it was only through experience and experimentation to determine how much time was needed to make what product, that is, ball time. At the same time, the starting force distance was very large, making it difficult to start. After extensive testing and data summarization by our company, ACI ball mill energy-saving devices have been developed for ball mills, including the DLT-QM and QM11 series of products in various power ranges.

2、 Save electricity through four aspects:
(1) The use of soft start function in energy-saving devices can reduce the starting current by 4-7 times.
(2) The power factor of the energy-saving device can reach over 99%, while the power factor of the original motor is below 80%.
(3) Because different products require different speeds, and because power is proportional to the square of speed, we can set the speed required for different time periods and products, which customers can freely set or choose (through a microcomputer processor).
(4) We have automatic real-time tracking of the optimal operating current of the motor to adjust the corresponding output voltage and current, achieving the best economic operating point.
Based on the above four points, the comprehensive energy-saving effect can reach more than 10%, with an average of about 15%, and the effect is very significant. It is different from general frequency converters, soft starters, and power factor compensators. It is an organic combination of the three and a perfect combination to overcome starting difficulties and other factors. It is the preferred energy-saving product for modern ceramic enterprises.

3、 Function and Features:

1. Three protections, anti-static, anti surge, and anti lightning;

2ACISpecial energy-saving device for ball mill, with unique dynamic energy-saving function, achieving energy-saving rate of10%～35%.
3. Waterproof, dustproof, and corrosion-resistant. installACIAfter the dedicated energy-saving device for the ball mill, the ball mill starts up to a truly soft start, greatly reducing the starting impact force on the ball mill and greatly improving the life of the belt and gear of the ball mill.

4After using this machine, the starting surge current and working current of the ball mill are reduced, so it will not cause voltage fluctuations or voltage drops in the power grid, eliminating the phenomenon of other electrical equipment tripping and faults caused by this.

5、ACIThe specialized energy-saving device for ball mills has complete protection functions such as overload, overcurrent, short circuit, and grounding.

6It is convenient to set the ball milling time and automatic shutdown time, and also convenient to choose the grinding time.

7Low investment, high return. All investments can be made at5-12Recovering investment through electricity cost savings within a month.

Our company producesACIThe ball mill specific energy-saving device is a ball mill specific energy-saving device developed and produced specifically for ball mills through special improvements and software upgrades based on frequency conversion. It is different from general general-purpose frequency converters. Ceramic factory installing holesACIThe starting current of the ball mill makes it easy to start, and the starting current can be controlled below the rated current. Therefore, the starting performance of the equipment is very excellent, greatly reducing the number of ball mills and increasing equipment. The transformer does not need to be increased in capacity, saving a lot of costs. In addition, it effectively improves the service life of the ball mill belt, bearings, reducer gears, etc., reducing costs during operation.

When starting, it will not cause fluctuations in the power grid and a decrease in power grid voltage, eliminating the occurrence of other electrical equipment tripping and undervoltage faults caused by this. Especially suitable for the use of generators and ball mills with low voltage fields.

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