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Table 3 Electroplating Wastewater Treatment Project Plan
Date: 2021-03-09Read: 0

Futian, Boluo County***Metal Products Factory:Design Plan for Wastewater Remediation Project

eye record

1general narrate, recount, state 3

1.1 Wastewater treatment measures 3

1.2 Current situation analysis 5

1.3 Rectification ideas 6

II Design based on specifications and principles 8

2.1 Design Principles 8

2.2 Design Basis 9

2.3Design scope 9

2.4Design water quantity, water quality, and governance objectives 10

III Process Design 12

3.1 Process Requirements 12

3.2 Analysis of Processing Technology Route 12

3Design processing technology process flow 19

3Process flow description 20

4 newly addedMain structural design parameters 21

4.1. Add main structures and process parameters 21

4.List of 2 Main Equipment 25

5 Power distribution and automatic control 26

5.1 Design scope 26

5.2 Power supply and electrical load 26

5.3 Cable and laying 26

5.4 lightning protection grounding 26

5.5 Using a load meter 26

VI labor quota 27

6.1labor quota 27

7operating cost 28

7.1 Operating costs (for reference only) 28

8 Engineering Estimation 29

8.1 Process equipment, electrical and materials 29

8.2 Structure section 30

8.3 Total estimate 31

general narrate, recount, state

Futian, Boluo County***The metal products factory is located inHuizhou, Guangdong ProvincecityLuangang Management Area, Shiwan Town, mainlyOperating electroplating of copper, nickel, and chromiumCyanideWait.The electroplating wastewater generated during the pre-treatment and coating process of workpieces, if directly discharged, will pollute the water and soil environment, and have a certain impact on people's living environment. So the company's wastewater must be treated with priority.

The company's leadership attaches great importance to environmental protection and has invested in the construction and operation of a wastewater treatment project.With the increasingly serious problem of heavy metal pollution in China in recent years, relevant departments in some regions have formulated measures to address itA series of regulations and requirements have been made for the discharge of similar water pollutants, resulting in the need to upgrade and rectify the sewage treatment system of the plant,Ensure that wastewater meets discharge standards.

On behalf of the owner, our company's relevant personnel consulted with relevant technical personnel from the factory and, based on understanding and mastering the production equipment configuration of the workshop and the use of the existing sewage treatment supporting system, made the following rectification measures for the wastewater treatment:

1.1 Wastewater treatment measures

The original sewage treatment system operates stably and has a good effect on removing copper, nickel, chromium, cyanide, etc., and also meets relevant discharge standards. However, some processes have not met current requirements, such as independent treatment of pollutants such as copper, nickel, chromium, cyanide, etc. But other pollutants such asCOD did not meet the new emission standards. Based on the above situation, for the treatment of a type of pollutant, pipeline renovation should be carried out in the existing sewage system. For COD treatment in comprehensive wastewater, thenAdopting a biochemical treatment method that is cost-effective in terms of facility investment and operation costs.According to the current production situation, the water treatment capacity of various types of wastewater is detailed in the following table:

serial number

Wastewater type

Wastewater volume (m)3/d)

Running time (h)

Design processing capacity (m)3/h)

remark

1

Nickel containing wastewater

16

16

1

2

Chromium containing wastewater

56

16

3.5

3

Copper containing wastewater

16

16

1

4

Cyanide containing wastewater

56

16

3.5

5

Acid alkali wastewater

64

16

4

total

208

16

13

1.2 Current situation analysis

1The process flow of the original sewage treatment system is as follows::


Cyanide containing wastewaterCyanide containing regulating tank, first level cyanide breaking, second level cyanide breaking


Chromium containing wastewaterChromium containing regulating tank chromium breaking reaction


Nickel containing wastewater



Copper containing wastewater comprehensive regulating tank

Acid alkali wastewater


2Each reaction tank for raw sewage treatment is equipped with an automatic dosing system.

3Some sewage has not been classified and collected.

1.3 Rectification ideas

Taking into account the investment cost, ease of operation, and easy maintenance, the following suggestions are suggested:

① According to the requirements of relevant departments, Class I pollutants must be treated separately to meet the standards before being combined with other wastewater for treatment. Namely, separate the cyanide containing wastewater, chromium containing wastewater, nickel containing wastewater, and copper containing wastewater before merging them into the acid-base wastewater regulating tank.

② Based on the removal of pollutants (mainly COD) in this projectProcess selectionMore maturereliableThe operating costs are relatively economicalHydrolysis acidification+MBR process;

Place the newly added sewage treatment system facilities on the open space next to the original sewage treatment system.

The rectified process flow is as follows:

Cyanide containing wastewaterCyanide containing regulating tank, first level cyanide breaking, second level cyanide breaking



Chromium containing wastewaterChromium containing regulating tank chromium breaking reaction


Nickel containing wastewaterNickel containing regulating tank and nickel containing reaction


Copper containing wastewaterCopper containing regulating tank and copper containing reaction


Chapter Two Design based on specifications and principles

2.1 Design Principles

  • Strictly implement national environmental protection policies, comply with relevant national laws, regulations, standards, norms, and local regulations, and fully reflect the specific requirements of the owner for the project.
  • Based on relevant documents from departments such as the Ministry of Construction of the National Development and Reform Commission and the State Environmental Protection Administration.
  • Seriously implement the national guidelines and policies on environmental protection work, carefully formulate them, achieve advanced technology, economic rationality, safety and practicality, and reliable quality.
  • According to the principle of unified planning and phased construction, taking into account both short-term and long-term project content, focusing on short-term development and considering long-term development.
  • Make full use of the site planned by the owner, optimize the layout, and strive to construct buildings with simple and beautiful shapesIt is not only coordinated with the development of the factory area, but also able toUtilize engineering benefits.
  • According to the requirements for wastewater inlet and outlet, mature, reliable, efficient, energy-saving, land saving, economical and practical, and easy to manage advanced wastewater treatment processes are selected to ensure the effectiveness of wastewater treatment, reduce project investment and daily operating costs.
  • Based on the actual situation of this project, automation instruments, equipment, and monitoring instruments suitable for China's national conditions will be adopted to improve the level of automation management and power supply safety, in order to reduce the labor intensity of workers and improve working conditions.
  • Adopting high-quality domestically produced equipment to save project investment.
  • Properly handle and dispose of the slag and sludge generated during the sewage treatment process.
  • The factory environment is beautiful, the buildings are simple and practical, providing a comfortable working environment.

2.2 Design Basis

  • Environmental Protection Law of the People's Republic of China(December 1989)
  • Comprehensive Wastewater Discharge Standards(GB8978-96)
  • Emission Standards for Electroplating PollutantsHow to translate
  • ( GB 219002008 )
  • Emission Standards for Water Pollutants(
  • DB44/26-2001)Special Emission Limits for Water Pollutants
  • Design Specification for Outdoor DrainageGBJ14-87
  • Design Specification for Power Supply and Distribution SystemGB50052-95
  • Design Specification for Paper Pressure DistributionGB50054-95
  • Code for Design of Building FoundationGBJ10-89

Code for Seismic Design of Buildings

GBJ11-89

2.3 Design Scope

Starting from each inlet of the sewage treatment system and ending at the main drainage outlet.

The design work includes the process flow, selection of process equipment, structural layout of process equipment, and electrical control instructions for sewage engineering.

2.Construction, installation, and commissioning of steel-concrete structures and equipment for sewage treatment projects.

  • The power wiring of the sewage project is led by the owner to the distribution control box of the sewage treatment project, and our company is responsible for the distribution box to various electrical appliances.

4. Design water quantity, water quality, and governance objectivesDesign water volume

According to the information provided by the owner,

According to the current production situation, the amount of various types of wastewater is as follows:

serial number3Wastewater type

Wastewater volume (m)

/d)3Running time (h)

Design processing capacity (m)

1

/h)

16

16

1

2

remark

56

16

3.5

3

Nickel containing wastewater

16

16

1

4

Chromium containing wastewater

56

16

3.5

5

Copper containing wastewater

64

16

4

Cyanide containing wastewater

208

16

13

  • Acid alkali wastewater

total

design water quality

Wastewater type

chromium

wastewater

cyanide-containing

wastewater

Copper containing wastewater

Containing nickel

wastewater

Acid alkali comprehensive wastewaterpollutant

Cr6+(mg/

L)

CN-(mg/

L)

Cu2+(mg/

L)

Ni2+(mg/

L

)

pH

SS

(mg/L)chroma(

times

)

COD

(mg/L)320

Design influent concentration300

40

210

25

300

~

350

<200

3) Governance objectivesAccording to the requirements of the local environmental management department, the Guangdong provincial standard "Special Emission Limits for Water Pollutants" shall be implemented, as follows:Unitmg/L

Excluding PHpollutantCOD

C

r

pH

SSTotal chromium

Cr6+

CN-

Cu2+

Ni

2+

emission

standard

≤50

6~9

≤30

≤0.5

≤0.1≤0.2

≤0.3

m ≤0.1

Chapter Three

Process Design

1 3.1 Process Requirements In order to achieve efficient and stable operation of sewage treatment plants, save energy consumption and engineering investment, as well as the characteristics of wastewater, the sewage treatment process will be compared and selected based on the following design principles.

2 ) Based on the quality and quantity of the raw water, as well as the environmental capacity of the receiving water body, and taking into account the actual situation in the local area, through multiple technical and economic comparisons, priority is given to using low-energy consumption, low operating costs, low infrastructure costs, less land occupation, convenient operation and management, and mature sewage treatment processes.

3 ) The overall layout of the sewage station strives for compactness, reducing land occupation and investment.

3.2 )

The automatic control of sewage treatment process strives for safety, reliability, economy and practicality, improves management level, and reduces labor intensity.

Analysis of Processing Technology Route3.2.1 Pollutant Analysis and Treatment Selection

  • Regarding the main pollutants in the wastewater of this project:1. Suspended solids (SS); 2. Ammonia nitrogen; 3 COD; 4 BOD; Now analyze and select the processing technology item by item:

Suspended solids(SS):

  • Containing a certain amount of

COD, After separating large impurities with a sieve or grid, coagulation and sedimentation can be carried out with a removal rate of over 90%.Ammonia nitrogen:Should be in2A/O biochemical treatment or SBR activated sludge process for nitrification and denitrification treatment,

  • The final product is N

Remove by blowing off.

  • COD:

If the COD concentration is high, the "hydrolysis acidification+MBR" method should be used for removal. Although the wastewater concentration in this project is low, the discharge standard is high. Choosing MBR treatment is more appropriate because MBR management is convenient and simple, and the effluent is stable.

BOD:

The use of aeration biological treatment method has good results. As long as a certain amount of air is supplied, the organic matter in the wastewater, as nutrients for microorganisms, will be continuously adsorbed, oxidized, decomposed, and separated by precipitation, thus achieving continuous aerobic treatment. There are usually the following methods.3.2.2 Selection of Wastewater Treatment SchemeThe wastewater in this project has been pre treated and its water quality is better than that of ordinary wastewater, with only a small portion of pollutants not meeting the discharge requirementsCOD, BOD, etc. This plan adopts hydrolysis acidification+MBR method to remove COD and BOD from the wastewater.Biochemical treatment

lawDue to mature technology, low operating costs, and simple operation and management, it has become the core of current industrial wastewater treatment processes. The use of biological treatment methods has good effects. As long as a certain amount of air is supplied, the organic matter in the wastewater, as nutrients for microorganisms, will be continuously adsorbed, oxidized, decomposed, and separated by precipitation, thus achieving the goal of continuously removing pollutants.

IBiochemical treatmentWhenThe content of organic pollutants in wastewater is very high, and it is difficult to meet the standard by using only primary biochemical treatment. Therefore, the design of the biochemical system adopts hydrolysis acidification+secondary aerobic treatment,

  • Adopt advanced

MBR method is used to ensure that the effluent meets the discharge standards.hydrolytic acidification

Anaerobic biochemical treatment of wastewater is a complex biochemical process that relies on the combined action of three major groups of bacteria to complete the complex anaerobic biochemical process. This complete process can be roughly divided into

  • Three consecutive stages, namely hydrolysis and acidification stage, hydrogen production and acetic acid production stage, and methane production stage.
  • Hydrolysis and acidification are two processes controlled throughout the anaerobic process (acidification may not be very efficient). The use of hydrolysis tanks has the following advantages over anaerobic tanks (digestion tanks) throughout the entire process.
  • Under the action of extracellular enzymes from hydrolytic bacteria, insoluble organic matter is hydrolyzed into soluble substances. With the synergistic action of acid producing bacteria, large molecular substances and difficult to degrade substances are converted into small molecular substances that are easy to biodegrade. Therefore, hydrolysis tanks can change the biodegradability of raw wastewater, thereby reducing reaction time and treatment energy consumption.
  • The degradation of solid organic matter can reduce the amount of sludge, and its function is the same as that of a digestion tank. The process only produces a small amount of biologically active sludge that is difficult to anaerobically degrade, thus achieving one-time treatment of sewage and sludge without the need for a frequently heated medium temperature digestion tank.
  • No need for a sealed pool, no need for a three-phase separator of water, gas, and solid, reducing costs and facilitating maintenance. Due to these characteristics, structures suitable for large, medium, and small sewage treatment plants can be designed.

2The reaction is controlled until the second stage is completed, and the effluent has no adverse odor of anaerobic fermentation, improving the environment of the treatment plant.Fully utilizing the short generation cycle and rapid reaction of acid producing bacteria through hydrolysis, the hydrolysis tank has a small volume, comparable to the initial sedimentation tank, saving infrastructure investment.

TheMBR

MBR0.4The working principle of membrane bioreactor process: Firstly, biodegradable organic pollutants in water are removed by activated sludge, and then the purified water and activated sludge are subjected to solid-liquid separation using a membrane.The membrane used in this project is a hollow fiber membrane with a pore size ofM

mLeft and right, it can retain activated sludge and the vast majority of suspended solids, achieving clear effluent. In order to ensure the continuous and long-term stable use of the membrane, a certain intensity of air is continuously shaken under the hollow fiber membrane, which not only provides oxygen for biological oxidation but also prevents activated sludge from adhering to the surface of the membrane and causing membrane pollution. For example:

1) High strength of the membrane:

Due to the preparation method of polypropylene hollow fiber membrane usingThe film making method of "melt extrusion and stretching molding" uses polypropylene macromolecules with regular orientation, resulting in high strength of the film. During high-intensity aeration and regular chemical cleaning processes, the film is not easily broken.

2) The chemical stability of the membrane is good:During the production process of polypropylene hollow fiber membranes, no additives or pore forming agents are added, resulting in good chemical stability. Strong acid or strong alkali cleaning can be used. Chlorine containing disinfectants can be used for cleaning to remove a large amount of microbial contamination from the membrane surface. The flow recovery after chemical cleaning is good.

3)Schematic diagram of membrane4)Hollow fiber membraneis suitable for

YuOne of the membrane materials used in MBR technology is mainly based on the following performance characteristics:

  • MBR

The advantages of the process are as follows:Convenient operation and managementThe traditional aerobic activated sludge treatment process may experience sludge expansion when operating under high sludge loads, making it difficult to separate the sludge and resulting in the system not functioning properly and the effluent not meeting standards. ButMBRThe process uses membrane suction for sludge water separation, and sludge expansion does not affect it

  • MBR

The normal operation and effluent quality of the system make operation and management extremely convenient.3000compact footprintThe concentration of activated sludge in traditional activated sludge processes is generally around5000mg/lBut8000MBRThe concentration of activated sludge in the process is generally12000mg/lAnd there is no need for a biochemical sedimentation tank, which greatly reduces the land occupation and civil engineering investment. Its civil engineering land occupation is about the same as that of traditional processes

  • 1/3

.

  • Stable treatment of water quality

Hollow fiber membranes can intercept almost all microorganisms, especially those that are difficult to precipitate and have slow growth rates. Therefore, the biological phase in the system is greatly enriched, and the process of domestication and increment of activated sludge is greatly shortened. The depth of treatment and the system's ability to resist impact are strengthened, and the treated water quality is stable.Has excellent denitrification effect

  • MBR

The system is conducive to the interception, growth, and reproduction of slowly proliferating nitrifying bacteria, and the nitrification efficiency of the system is improved.

  • Long mud age

Membrane separation allows large molecules in wastewater that are difficult to degrade to have sufficient residence time in a limited volume bioreactor, greatly improving the degradation efficiency of recalcitrant organic matter. The reactor operates under high volume load, low sludge load, and long sludge age, and can achieve almost no residual sludge discharge.0.1Low power consumption0.4The required suction pressure for hollow fiber membranes is only -~-2kilogram

/cm

Left and right, low power consumption.

Membrane bioreactors are easy to integrate, achieve automatic control, and have convenient operation and management;

The process of MRB is as follows:3.3 Design and Processing Process Flow3.3.1According to the determined process technology route, the projectspecific

process flowAs follows:



Cyanide containing wastewaterCyanide containing regulating tank, first level cyanide breaking, second level cyanide breaking


Chromium containing wastewaterChromium containing regulating tank chromium breaking reaction


Nickel containing wastewaterNickel containing regulating tank and nickel containing reaction

Copper containing wastewaterCopper containing regulating tank and copper containing reaction

  • 3.4 Process Description
  • Wastewater containing cyanide, chromium, nickel, and copper is separately treated in independent reaction tanks and then combined in sedimentation tanks3. Conduct mud water separation, and the supernatant flows into the acid-base comprehensive regulation tank by itself. After being pumped by the lift pump to the coagulation tank for sufficient reaction, it flows into sedimentation tank 1 and sedimentation tank 2 in sequence. The supernatant uniformly flows into the newly added hydrolysis acidification tank by itself.High molecular weight and complex organic compounds in sewage are decomposed by anaerobic or facultative bacteria into low molecular weight and easily biodegradable organic compounds, such as organic acids. Then it flows in automatically
  • MBRPerform aerobic treatment on the pool.MBRBiological treatment process is a new type of wastewater treatment process that combines membrane separation technology with biological treatment technology. The microorganisms in the activated sludge in the reactor, under the condition of continuous oxygenation in the aeration tube of the tank, use organic matter and dissolved oxygen in the water as a nutrient source, and through their own metabolism, decompose the organic matter into simple carbohydrates(CO2TheH2O)So as to degrade the organic matter in the sewage. At the same time, the reactor is equipped with membrane components with efficient interception function, which can intercept the activated sludge and large molecular organic matter in the biochemical reaction process in the reactor, achieving solid-liquid separation in the reactor. Therefore, the concentration of activated sludge in the reactor will gradually increase, and the microbial activity will be greatly improved, which is very conducive to the degradation of organic pollutants. At the same time, the separation and separate control of hydraulic retention time and sludge retention time are achieved.MBR

A self-priming centrifugal clean water pump is installed in the membrane bioreactor system, which creates a negative pressure state inside the membrane through the water pump's suction. External sewage is intercepted outside the membrane components by the pressure difference inside and outside the membrane and the efficient interception effect of the membrane components. Clean water smoothly enters the membrane cavity through the membrane pores and is lifted by the self-priming pump, Enter the clean water tank to achieve the purpose of solid-liquid separation and wastewater treatment.

4.Chapter Four

4.1.1 Newly added design parameters for major structures

1. Add main structures and process parameters hydrolytic acidification tank

make, do, create, compose, write, etc. Use: to degrade large molecular organic compounds in wastewater. place13reason3Quantity:

m6/h

Stay time:4.0h

Effective water depth:78m3

Effective volume: mruleGrid:5.004.00m4.30×

mnumber

quantity : 1 buildingknot

constitute

Steel concrete structure

auxiliary equipment ① High elastic filler2.5tall

Degree: mnumberquantity3

4.1.: 50

m 2 MBR reaction tanks

make, do, create, compose, write, etc. Use: Remove organic matter from wastewater place13reason3Quantity:

m5/h

Stay time:3.8h

Effective water depth:65m3

Effective volume: mruleGrid:5.004.00m4.30×

mnumber

quantity : 1 buildingknot

constitute

Steel concrete structure

auxiliary equipment ① Aeration head throughqi3Quantity:

2.5m /hnumber

quantity

: 72 sets ② Roots blowernumber

quantity : 2 unitstype

number : LT-65merit

Rate: 5.50kwwind3quantity

: 4m /minpress

: 5000mmAq ③ Membrane componentstype10number:

MBR-CO- -PVDFclasstype

: PVDF hollow fiber microporous membrane membraneface10accumulate2

:mwork pressure: -0.01

-0.04MPa3.5processing power5.0:3-

m/D/piece8working method2: Work

min, stopmin

working hours : More than 3 yearsnumber

quantity

: 60 pieces ④ Mixed liquid reflux pumpnumber

Quantity: 2 units (1 in use and 1 as backup)type

number: 50QW15-15-1.5flowQuantity:3Q=10

m /hYangCheng:

H=20 mmerit

Rate:

N=1.5KW ⑤ Self priming pumpnumber

Quantity: 2 units (1 in use and 1 as backup)type

number: 50HYFX-22flowQuantity:3Q=16.5

m /hYangCheng:

H=22 mmerit

Rate:

N=3.0KW ⑥ Cleaning pumpnumber

Quantity: 1 unittype

number: CHL16-20flowQuantity:3Q=16

m /hYangCheng:

H=21 mmerit

4.1.3 Rate:

N=2.2KW 清水池

make, do, create, compose, write, etc. Usage: Storage and treatment of wastewater place13reason3Quantity:

m2/h

Stay time:3.6h

Effective water depth:26m3

Effective volume: mruleGrid:1.804.00m4.30×

mnumber

quantity : 1 buildingknot

4.1.constitute

Steel concrete structure 4 nutrient tanks

make, do, create, compose, write, etc. Usage: Dissolve and add drugs.rule.0Grid:1.2ø1

mnumber

quantity : 1 setknot

constitute

: PP

auxiliary equipment ① Metering pumptype

number: EXB100flow

quantity : 116L/hnumber

4.quantity

: 1 set

List of 2 Main Equipment

serial number Name and Specifications

type

number

main material quantity

prepare

1

note

Add processing system section

Nutrient metering pump

EXB-100

combination1 unitQ=116L /0.06h

2

N=

Kw

Mixed liquid reflux pump

150QW15-15-1.5

2 unitsUse 1 backup3Q=10m/h1.5H=20m

3

N=

Kw

Roots blower

LT-65

1combination

2 units4Use 1 backup3Q=m/5.5min N=50KwP=

4

k

PA includes supporting equipment

self-priming pump

150HYFX-22

2 unitsUse 1 backup3Q=16.5m/h3.0H=22m

5

N=

Kw

clean water pump

CHL16-201 unit3Q=16m/h2.2H=21m

6

N=

Kw

PH online monitoring device

7

PC-300

3 sets

50Aeration tank packing material3

Elastic fillerm

8

Φ

180mm

fine bubble diffuser.572 of them3Oxygen utilization rate 18% Air volume 2

9

m

/h

MBR membrane module

10

200 pieces

PP hollow fiber microporous membrane

Copper containing wastewater lifting pump

125HYFX-8

2 unitsUse 1 backup3Q=4.0m/h0.25H=8m

11

N=

Kw

Lime metering pump 1

EXB-100

combination1 unitQ=116L /0.06h

12

N=

Kw

Nickel containing wastewater lifting pump

125HYFX-8

2 unitsUse 1 backup3Q=4.0m/h0.25H=8m

13

N=

Kw

Lime metering pump 2

EXB-100

combination1 unitQ=116L /0.06h

14

N=

Kw

rotameter

15

DN25

2 sets

rotameter

16

DN50

1 set

Nutrient bucket

ø1.0m×1.2m


1 set PP

5.1 Chapter Five

Power distribution and automatic control

5.2 Design scope

The power distribution design includes low-voltage power distribution and automatic control within the boundary of the wastewater treatment station.Power supply and electrical loadThe newly added system of the wastewater treatment station is equipped with a power supply(Provided by the property owner),~380/220V,50HZ,The distribution system adopts a three-phase five wire systemsingle-phase three-wire systemThe grounding protection system is23.44TN-SSystem. The total installation load of the wastewater treatment system is12.94KwThe usage load is

5.3 Kw

.Cable and layingSelection of power cablesVVtype, VV22type,Selection of control cablesKVVtype, KVVPtype,Lighting selectionBVVtype,The laying method adopts a combination of cable trench and concealed conduit installation

5.4 ,

Indoor lighting uses fire-resistant plastic trunking for exposed installation.lightning protection groundingUsing lightning protection tape,Short lightning rods provide lightning protection for buildings. Using natural grounding bodies combined with artificial grounding electrodes as grounding electrodes

5.5 ,

The working grounding and protective grounding share a set of grounding electrodes.

Using a load meter

serial number

Device NameInstallation

quantity

(Taiwan)use

quantity

(Taiwan)backup

quantity

(Taiwan)stand-alone

load

(kw)use

load

(kw)Installation

load

1

(kw)

1

1

0

0.06

0.06

0.06

2

Waste gas treatment section

2

1

1

1.50

1.50

3.00

3

Nutrient metering pump

2

1

1

5.50

5.50

11.00

4

Mixed liquid reflux pump

2

1

1

3.00

3.00

6.00

5

Roots blower

1

1

0

2.20

2.20

2.20

6

self-priming pump

3

3

0

0.02

0.06

0.06

7

clean water pump

2

1

1

0.25

0.25

0.50

8

PH online monitoring device

2

1

1

0.25

0.25

0.50

9

Copper containing wastewater lifting pump

1

1

0

0.06

0.06

0.06

10

Nickel containing wastewater lifting pump

1

1

0

0.06

0.06

0.06

Lime metering pump 1

17

12

5

12.9

12.94

23.44

Lime metering pump 2 total

6.1Chapter Six

labor quotalabor quotaRefer to the "Trial Standards for Staffing and Staffing in Various Industries of Urban Construction" issued by the Ministry of Construction,And combined with the specific situation of this project,

The staffing of the wastewater treatment plant is as follows 1

Director and Process Technician person

Process operation and laboratory testing 4 people (2 classes, 2 people per class) total

plan

5 people The newly added sewage treatment system will be operated and managed in conjunction with the original system, so the number of operators in the original sewage treatment system will remain unchanged.

7.1 Chapter Seven

operating cost

Operating costs (for reference only)

serial number cost item

point

markcost(

yuan /d)

1

prepare

note

Artificial

2

4 people

The number of people remains unchangedelectricity fees

165.63

207.04Kw.h/d0.8 yuan

3

/

165.63

Electricity consumption for 16 hoursTotal3Press 208

m/d3The daily amount of wastewater treated is

208 cubic meters, equivalent to a daily operating and processing cost of approximately 0.79 yuan/m for the newly added part (Newly added operating expenses, excluding depreciation costs for facilities and equipment).

8.1 Chapter 8

Engineering Estimation

Process equipment, electrical and materials serial number

name

call, name, say, weigh

quantityunit price(

ten thousand yuan

)total price(

ten thousand yuan

)

model

remark

one

Main equipment section

0.35

0.35

Nutrient metering pump

1 unit

EXB-100

0.35

1.05

Mixed liquid reflux pump

2 units

50QW15-15-1.5

1+1 redundancy

1.55

3.10

Roots blower (including complete equipment)

2 units

LT-65

501+1 redundancy3

0.012

0.60

Packing for hydrolysis acidification tank

m

elastic material

PVC

0.01

0.72

fine bubble diffuser

72 of them

PWX-215/90

0.06

0.06

Installation bracket for microporous aerator

1 item

Equipped with a level regulator

0.65

1.95

PH online monitoring device

3 sets

ET-300

0.45

0.90

self-priming pump

2 units

50HYFX-22

0.38

0.38

clean water pump

1 unit

CHL16-20

0.30

18.00

MBR membrane module1060 pieces

MBR-CO--PVDF

PVDF

hollow fiber

0.25

0.50

Copper containing wastewater lifting pump

2 units

25HYFX-8

1+1 redundancy

0.35

0.35

Lime metering pump 1

1 unit

EXB-100

0.25

0.50

Nickel containing wastewater lifting pump

2 units

25HYFX-8

1+1 redundancy

0.35

0.35

Lime metering pump 2

1 unit

EXB-100

0.03

0.06

rotameter

2 sets

DN25

0.06

0.06

rotameter

1 set

DN50

0.05

0.05

Nutrient bucket

1 set

ø1.0m×1.2m

28.98

PP

Subtotal

1

two

Electrical part

1.35

1.35

2

Electrical Control Cabinet

1 item

0.60

0.60

3

wire, cable

1 item

0.25

0.25

4

Line pipes and brackets, etc

2.20

1 batch

Subtotal

1

three

other

1.85

1.85

2

Process pipelines and fittings, etc

1 batch

0.12

0.12

Hardware, miscellaneous items, brackets, etc

1 item2

0.012

0.48

3

Hydrolyzed acidification packing bracket

40m

0.05

0.05

4

Paint anti-corrosion

2.50

1 item Subtotal

33.68

8.2 combine, synthesize

Calculation (1++3)

Structure section serial number

namecall, name, say, weighspecification(L×B

×

H)(m)

quantity

volume

structural type

cost

1

10,000 yuan

remark.3hydrolytic acidification tank

4.0m×5.0m×4

86.00m3

1 seat

m

Steel concrete

2

--

The manufacturer is responsible for.3MBR reaction tank

4.0m×5.0m×4

86.00m3

1 seat

m

Steel concrete

3

--

The manufacturer is responsible for.3清水池

4.0m×1.8m×4

30.96m3

1 item

m

Steel concrete

4

--

The manufacturer is responsible for

railing

1 item

A3

8.3 --

total

Total estimate

serial numberCost NameAmount(

ten thousand

Yuan)

1

RemarksWastewater treatment system

33.68

2

Process equipment, electrical and materialsdirect cost

structure

Partial direct expenses

3

--

4.50

4

Suggest the manufacturer to take responsibility

1.50

5

installation labor cost

0.65

6

design fee

0.45

7

debugging fee

0.50

8

transportation fee7Strain fee

41.28

Subtotal (1)+~+

)

  • Excluding tax and civil engineering
  • Instructions:
  • The quotation for the relevant facilities in this plan shall be based on the design materials. If there are special requirements, the cost shall be adjusted accordingly.
  • The cost of power supply does not include the engineering quantity from the main distribution room in the factory to each electrical control cabinet of the mechanical and electrical equipment.