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Chongqing Tongrui Filter Equipment Manufacturing Co., Ltd
320 gear oil vacuum oil filter, high viscosity oil filter
NegotiableUpdate on 01/08
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Overview
What factors should be considered when choosing industrial gear oil? How to correctly select oil products is of great significance for improving the lubrication effect of mechanical equipment and extending the service life of equipment. So, what factors should be considered when choosing industrial gear oil? You can choose our company's ZJD-C-10Z series 320 gear oil vacuum filter.
Product Details
320 gear oil vacuum filter
The technical requirements and standards for various types of equipment oil used in gear oil vacuum filters are different, and the equipment has made corresponding configurations for each type of oil. It can effectively remove pollutants such as water, gas, carbon black, mechanical impurities, etc. from oil products, and improve the viscosity, flash point, and emulsification of oil products.
Gear oil vacuum oil filter optional modes:
According to user needs, PLC intelligent control, touch screen operation, and dynamic display can be optionally selected.
Optional online moisture detector
Optional water ring vacuum pump.
The overall structure can be made into mobile, fixed, trailer (semi axle or full axle), fully enclosed, canopy, canvas shed, and open type.
Purpose:
The 320 gear oil vacuum filter is mainly suitable for various industrial and mining departments such as mining, metallurgy, cement, petroleum, railway, machinery, chemical, textile, and instrumentation. The purification and regeneration of various industrial gear oils that have been polluted and degraded play a significant role in extending the maintenance cycle and service life of equipment, and reducing production costs.
According to the different technical requirements and standards for various types of equipment oil, the equipment has made corresponding configurations for each type of oil. It can effectively remove pollutants such as water, gas, carbon black, mechanical impurities, etc. from oil products, and improve the viscosity, flash point, and emulsification of oil products. Quickly restore the oil to its required performance, approaching or reaching the corresponding * * new oil standard.
Features:
Strong ability to remove impurities, large and deep precision filter materials can remove fine particles in oil, and are equipped with strong magnetic filters to filter out iron impurities.
The dehydration and degassing system adopts three-dimensional evaporation technology and multi-level oil-water separation technology to quickly separate water and gas in the oil.
The heating system adopts optimized pipeline design to ensure uniform heating and stable oil temperature.
Precise filtering system, multiple filters are encrypted step by step, with a large amount of dirt absorption. It can effectively remove impurities from the oil and is equipped with an automatic detection function for filter contamination.
The automatic temperature control system, automatic liquid level control system, automatic pressure protection system, and sophisticated configuration ensure high-performance operation of the equipment.
Online oil filtration, capable of unmanned operation, with operating status displayed by indicator lights.
This machine is designed with humanization, low noise, easy operation, long maintenance intervals, low energy consumption, and saves operating costs.
The whole machine is equipped with interlocking safety protection, and the oil inlet and heating system are interlocked to avoid adverse effects caused by misoperation.
There is a filter replacement indicator and a filter saturation shutdown device.
Equipped with leakage and overload shutdown devices to protect the motor.
Equipped with phase sequence and phase loss protection functions, and a sudden shutdown safety mechanism.
Multi functional water and oil removal filter parameters
How to correctly select oil products is of great significance for improving the lubrication effect of mechanical equipment and extending the service life of equipment. So, what factors should be considered when choosing industrial gear oil?
temperature
When the temperature drops, the viscosity of the oil will thicken. When the temperature rises, it will become thinner. Therefore, low viscosity lubricating oil is required under low temperature conditions, while heavy oil is needed under high temperature conditions to prevent dry friction between metals. Select thin oil with low viscosity at low temperatures and heavy oil with high viscosity at high temperatures; At the same time, it is also necessary to consider that the pour point of gear oil should be 3-5 ℃ lower than the ambient temperature.
2、 Speed
The faster the sliding and rotating speed, the less time it takes for lubricant to squeeze between the gears. At the same time, lubricating oil is more prone to clumping and thickening under high-speed operation. Therefore, high viscosity (heavy oil) is used at low speeds, and low viscosity oil (light oil) is used at high speeds
3、 Load capacity
Heavy oil is better able to withstand heavy loads and impact loads. In addition to viscous oils, oils with pressure additives can provide better protection for gears at the same viscosity, such as L-CKD heavy-duty industrial gear oil produced by Great Wall Company.
4、 Impact load
For example, the rhythmic force emitted by the engine requires a relatively thick oil to prevent boundary lubrication caused by the instantaneous rupture of the oil film, as only a small amount of lubricating oil can be left. In this case, lubricating oil containing pressure additives (EP) is required.
5、 Gear type
When using spur, helical, herringbone, and bevel gear pairs, sliding and rotating will generate effective oil film formation, thereby slowing down the direct contact between meshing teeth. On non-uniform shaft transmission devices such as turbine blades and hyperbolic gears, the direction of relative sliding operation is not conducive to maintaining the oil film. On this transmission device, a large amount of boundary lubrication often occurs. Therefore, heavy oil is still required on turbine vortex rod devices and hyperbolic gear transmission devices with large eccentricity. When these transmission devices are subjected to heavy loads and high pressures, it is necessary to choose lubricating oil with high-strength oil film characteristics (high viscosity), smoothness, lubricity, or even additives.
6、 Water pollution
Gearboxes that are prone to water ingress should choose L-CKD type gear oil with good water separation performance.
The specific viscosity grade and oil change period should refer to the lubricating oil in the equipment manual. The commonly used viscosity grades for gear lubrication under medium and heavy loads are 150 #, 220 #, 320 #, and 460 #. For areas where oil change is inconvenient, it may be considered to use fully synthetic industrial gear oil to extend the oil change period or to use a suitable gear oil filter in conjunction.
The technical requirements and standards for various types of equipment oil used in gear oil vacuum filters are different, and the equipment has made corresponding configurations for each type of oil. It can effectively remove pollutants such as water, gas, carbon black, mechanical impurities, etc. from oil products, and improve the viscosity, flash point, and emulsification of oil products.
Gear oil vacuum oil filter optional modes:
According to user needs, PLC intelligent control, touch screen operation, and dynamic display can be optionally selected.
Optional online moisture detector
Optional water ring vacuum pump.
The overall structure can be made into mobile, fixed, trailer (semi axle or full axle), fully enclosed, canopy, canvas shed, and open type.
Purpose:
The 320 gear oil vacuum filter is mainly suitable for various industrial and mining departments such as mining, metallurgy, cement, petroleum, railway, machinery, chemical, textile, and instrumentation. The purification and regeneration of various industrial gear oils that have been polluted and degraded play a significant role in extending the maintenance cycle and service life of equipment, and reducing production costs.
According to the different technical requirements and standards for various types of equipment oil, the equipment has made corresponding configurations for each type of oil. It can effectively remove pollutants such as water, gas, carbon black, mechanical impurities, etc. from oil products, and improve the viscosity, flash point, and emulsification of oil products. Quickly restore the oil to its required performance, approaching or reaching the corresponding * * new oil standard.
Features:
Strong ability to remove impurities, large and deep precision filter materials can remove fine particles in oil, and are equipped with strong magnetic filters to filter out iron impurities.
The dehydration and degassing system adopts three-dimensional evaporation technology and multi-level oil-water separation technology to quickly separate water and gas in the oil.
The heating system adopts optimized pipeline design to ensure uniform heating and stable oil temperature.
Precise filtering system, multiple filters are encrypted step by step, with a large amount of dirt absorption. It can effectively remove impurities from the oil and is equipped with an automatic detection function for filter contamination.
The automatic temperature control system, automatic liquid level control system, automatic pressure protection system, and sophisticated configuration ensure high-performance operation of the equipment.
Online oil filtration, capable of unmanned operation, with operating status displayed by indicator lights.
This machine is designed with humanization, low noise, easy operation, long maintenance intervals, low energy consumption, and saves operating costs.
The whole machine is equipped with interlocking safety protection, and the oil inlet and heating system are interlocked to avoid adverse effects caused by misoperation.
There is a filter replacement indicator and a filter saturation shutdown device.
Equipped with leakage and overload shutdown devices to protect the motor.
Equipped with phase sequence and phase loss protection functions, and a sudden shutdown safety mechanism.
Multi functional water and oil removal filter parameters
| indicator name | model | ZJD-C6 | ZJD-C-10 | ZJD-C-20 | ZJD-C-30 | ZJD-C-50 | ZJD-C-75 | ZJD-C-100 | ZJD-C-150 | ZJD-C-200 | |
| Item | unit | ||||||||||
| traffic | L/H | 360 | 600 | 1200 | 1800 | 3000 | 4500 | 6000 | 9000 | 12000 | |
| 真空度 | Mpa | -0.06 ~ -0.095 | |||||||||
| work pressure | Mpa | ≤0.4 | |||||||||
| Operating Temperature | ℃ | 0-100 | |||||||||
| working power supply | 380V/50Hz(Or according to user requirements) | ||||||||||
| operating noise | Db(A) | ≤75 | |||||||||
| heating power | KW | 9 | 15 | 18 | 30 | 45 | 60 | 96 | 120 | 135 | |
| Total power | KW | 11 | 17 | 21 | 33 | 48 | 65 | 102 | 135 | 147 | |
| Inlet and outlet pipe diameter | mm | 15 | 25 | 25 | 25 | 32 | 42 | 50 | 50 | 60 | |
| Processed oil indicators | |||||||||||
| Emulsification value | min | ≤15min | |||||||||
| Water content in oil | % | Traces（no） | |||||||||
| cleanliness | NAS | ≤6~8 | |||||||||
| precision | um | ≤5um | |||||||||
| air content | % | ≤0.1% | |||||||||
How to correctly select oil products is of great significance for improving the lubrication effect of mechanical equipment and extending the service life of equipment. So, what factors should be considered when choosing industrial gear oil?
temperature
When the temperature drops, the viscosity of the oil will thicken. When the temperature rises, it will become thinner. Therefore, low viscosity lubricating oil is required under low temperature conditions, while heavy oil is needed under high temperature conditions to prevent dry friction between metals. Select thin oil with low viscosity at low temperatures and heavy oil with high viscosity at high temperatures; At the same time, it is also necessary to consider that the pour point of gear oil should be 3-5 ℃ lower than the ambient temperature.
2、 Speed
The faster the sliding and rotating speed, the less time it takes for lubricant to squeeze between the gears. At the same time, lubricating oil is more prone to clumping and thickening under high-speed operation. Therefore, high viscosity (heavy oil) is used at low speeds, and low viscosity oil (light oil) is used at high speeds
3、 Load capacity
Heavy oil is better able to withstand heavy loads and impact loads. In addition to viscous oils, oils with pressure additives can provide better protection for gears at the same viscosity, such as L-CKD heavy-duty industrial gear oil produced by Great Wall Company.
4、 Impact load
For example, the rhythmic force emitted by the engine requires a relatively thick oil to prevent boundary lubrication caused by the instantaneous rupture of the oil film, as only a small amount of lubricating oil can be left. In this case, lubricating oil containing pressure additives (EP) is required.
5、 Gear type
When using spur, helical, herringbone, and bevel gear pairs, sliding and rotating will generate effective oil film formation, thereby slowing down the direct contact between meshing teeth. On non-uniform shaft transmission devices such as turbine blades and hyperbolic gears, the direction of relative sliding operation is not conducive to maintaining the oil film. On this transmission device, a large amount of boundary lubrication often occurs. Therefore, heavy oil is still required on turbine vortex rod devices and hyperbolic gear transmission devices with large eccentricity. When these transmission devices are subjected to heavy loads and high pressures, it is necessary to choose lubricating oil with high-strength oil film characteristics (high viscosity), smoothness, lubricity, or even additives.
6、 Water pollution
Gearboxes that are prone to water ingress should choose L-CKD type gear oil with good water separation performance.
The specific viscosity grade and oil change period should refer to the lubricating oil in the equipment manual. The commonly used viscosity grades for gear lubrication under medium and heavy loads are 150 #, 220 #, 320 #, and 460 #. For areas where oil change is inconvenient, it may be considered to use fully synthetic industrial gear oil to extend the oil change period or to use a suitable gear oil filter in conjunction.
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