Docking with Modbus TCP for data transmission and Bluetooth connection to electronic scales

Docking with Modbus TCP for data transmission and Bluetooth connection to electronic scales

1、 Overview of Automatic Weighing Recording System:

This system aims to use automatic weighing software technology to record product weighing information along with product attribute data in a database, store data, and export data for querying and summarizing all weighing history records. The fully automatic weighing recording system will automatically save the data to the computer.

The fully automatic weighing recording system has the following characteristics:

（1）. Capable of recording weighing information;

（2）. Users can edit and customize the weighing data format according to their needs, and can first equip a printer;

（3）. Weighing automatically saves all weighing data to the computer;

（4）. Connect the computer to automatically store data and export data at any time;

（5）. Customizable development and customer defined functions

Overview of Intelligent Electronic Scale:

Intelligent electronic scales are used toThe new generation of weighing products formed by the application of new information technology to traditional weighing equipment has the following advantages:

1. TOS operating system: customized for weighing applications, the system runs stably, with fast speed and high efficiency, and does not rely on high-performance hardware.

2. Powerful data processing capabilities: The product is equipped with massive storage chips, and the number of weighing memory pens and PLUs can be considered unlimited. With powerful system processing capabilities, various statistical reports can be easily implemented.

3. Comprehensive communication function: It can easily connect various external devices (such as keyboards, large screens, card readers, mice, barcodes, tri color lights, printers, etc.) and communicate with other devices.

4. New human-machine interface: The product adopts a high-definition 7-inch color touch screen, with a display resolution of up to 800x480 and PPI (pixels per inch) exceeding that of ordinary laptops and tablets. The selected touch screen can be used normally in various harsh environments. Based on a brand new human-machine interface, there will be no restrictions on the size of displayed numbers, the number of button sizes, and even convenient switching between various working modes.

5. Quan spheroidization system support: The system has built-in support for multiple languages such as Chinese and English, and users can switch freely. After switching, the interface language, printing, instruction manual, etc. are synchronously switched. More user-friendly selection function, automatically adjusting clock and gravity acceleration based on the selected usage location. A product, run around.

Note: A product may not have all of the above functions.

Docking with Modbus TCP for data transmission and Bluetooth connection to electronic scales

Features of the intelligent electronic scale system:

1. Humanized high-definition touch color screen, easy and convenient to operate;

2. Various heavy application software to meet the measurement needs of various industries;

3. Visualize the direct view operation screen to avoid operational errors;

4. Automatically generate weighing records and various management reports;

5. Display: 7-inch touch screen (resolution 800 * 480);

6. Buttons: 5 keys (mechanical buttons), user-friendly touch interface;

7. Shell: ABS plastic;

8. Power supply: AC adapter (12V/2.5A);

9. Language: Available in multiple languages;

10. Memory storage capacity: 1G;

11. Standard configuration: USB interface, RS232 interface, RS485 interface, RJ45 network interface;

12. USB: external devices such as keyboards, mice, USB drives, barcodes, etc., can be used to update programs;

13. Serial port: can connect external devices such as computers, printers, card readers, large screens, and tri color lights;

14. Data statistical analysis: product reports/daily reports/monthly reports/products/product numbers/weighing data/inspection values/judgment results/operators/PLU management, etc;

Optional: Product qualification rate, product average value, arbitrary value storage, timed recording and other functions, automatic formula weighing system, customizable according to user needs.

Intelligent electronic scale weighing information:

Mainly describing product attributes, product number, product name, model, upper limit value, and lower limit value can be automatically read on the system; Can save call information and can be accessed throughImport Excel spreadsheets into smart electronic scales; After calling the product information, the weighing can be manually, automatically loaded, and unloaded to save the weighing data to the electronic scale. The weighing data can be exported to a computer Excel spreadsheet, including serial number, product number, product name, 8 ID variables, quantity date, time, weight, upper limit, qualified, lower limit, judgment result, administrator, and other information. In order to query product information and trace usage.

In the textile printing and dyeing industry, color is the soul of a product. However, a small dye weighing error can lead to color difference, decreased color fastness, and even batch scrapping of the entire drum of fabric, causing huge economic losses and customer complaints. The traditional reliance on the experience of experienced craftsmen and manual recording has become a risk point for enterprises on the path towards standardization and digitization.

We specialize in creating the "Dye Scanning Formula Error Prevention Electronic Scale System" for the textile printing and dyeing industry, committed to upgrading the intelligent scale from a simple weighing tool to a "precise colorist" and "quality guardian" in the dyeing workshop, eliminating errors from the source and safeguarding your color standards.

1、 Scan code to prevent errors and eliminate the 'color disaster' from the root

There are various types of dyes, with different powder and liquid forms, and many similar appearances, making it easy for humans to mistake them.

One code, one material, corresponding identity: Assign a unique QR code "proof" to each bag/barrel of dyes and additives, containing key information such as product name, color number, batch, strength, etc.

Scan code verification, hard interception: Before weighing the dye, the operator must use a barcode scanner to scan the material packaging. The system automatically compares the scanned information with the requirements in the sampling formula. Only when the code and material are consistent can the weighing be unlocked, fundamentally eliminating errors and mixing caused by manual recognition errors, and avoiding quality accidents such as "one word difference, the entire cylinder is destroyed".

2、 Triple error prevention closed loop, achieving accurate ingredient preparation

We have established a guarantee system for your core dyeing formula:

Permission and formula encryption: The core color formula is encrypted and managed by the process department in the background. The workshop operator can only perform tasks such as "XX customer - navy blue" and cannot view the specific dye composition and proportion, effectively protecting the core intellectual property rights of the enterprise.

Guided error prevention operation: The system decomposes complex formulas into clear electronic instructions, forcing operators to gradually complete the feeding process. If the previous step is not completed correctly, the next step cannot be carried out, effectively preventing missed investment and wrong sequence.

Real time judgment alarm: Set strict weighing upper and lower limits for each dye. When weighing, the system performs real-time comparison. Once the deviation is exceeded, it will immediately lock and sound an alarm, forcing on-site error correction and intercepting batch risks at the moment.

3、 Seamless integration of data, building a full process traceability chain

Connect to computer/ERP: All ingredient data (dye name, batch, actual weight, operator, time) are automatically uploaded in real-time to the management system.

Electronic Batch Record: Automatically generates tamper proof electronic ingredient lists that comply with ISO9001 and environmental verification requirements for data integrity.

One click precise traceability: achieving complete reverse traceability from any finished fabric to the production cylinder number, and then to every batch of dye used, easily responding to customer quality inquiries and responsibility delineation.

Choosing us is choosing a loyal 'color guard'. We use technology as a shield to safeguard your color standards and brand reputation.