Printing stickers, weighing, scanning codes, and connecting electronic scales to computers in pigment factories

Printing stickers, weighing, scanning codes, and connecting electronic scales to computers in pigment factories

1、 Overview of Automatic Weighing Recording System:

This system aims to use automatic weighing software technology to record product weighing information along with product attribute data in a database, store data, and export data for querying and summarizing all weighing history records. The fully automatic weighing recording system will automatically save the data to the computer.

The fully automatic weighing recording system has the following characteristics:

（1）. Capable of recording weighing information;

（2）. Users can edit and customize the weighing data format according to their needs, and can first equip a printer;

（3）. Weighing automatically saves all weighing data to the computer;

（4）. Connect the computer to automatically store data and export data at any time;

（5）. Customizable development and customer defined functions

Overview of Intelligent Electronic Scale:

Intelligent electronic scale is a new generation of weighing products formed by applying new information technology to traditional weighing equipment. The specific advantages are as follows:

1. TOS operating system: customized for weighing applications, the system runs stably, with fast speed and high efficiency, and does not rely on high-performance hardware.

2. Powerful data processing capabilities: The product is equipped with massive storage chips, and the number of weighing memory pens and PLUs can be considered unlimited. With powerful system processing capabilities, various statistical reports can be easily implemented.

3. Comprehensive communication function: It can easily connect various external devices (such as keyboards, large screens, card readers, mice, barcodes, tri color lights, printers, etc.) and communicate with other devices.

4. New human-machine interface: The product adopts a high-definition 7-inch color touch screen, with a display resolution of up to 800x480 and PPI (pixels per inch) exceeding that of ordinary laptops and tablets. The selected touch screen can be used normally in various harsh environments. Based on a brand new human-machine interface, there will be no restrictions on the size of displayed numbers, the number of button sizes, and even convenient switching between various working modes.

5. Quan spheroidization system support: The system has built-in support for multiple languages such as Chinese and English, and users can switch freely. After switching, the interface language, printing, instruction manual, etc. are synchronously switched. More user-friendly selection function, automatically adjusting clock and gravity acceleration based on the selected usage location. A product, run around.

Note: A product may not have all of the above functions.

Printing stickers, weighing, scanning codes, and connecting electronic scales to computers in pigment factories

Features of the intelligent electronic scale system:

1. Humanized high-definition touch color screen, easy and convenient to operate;

2. Various heavy application software to meet the measurement needs of various industries;

3. Visualize the direct view operation screen to avoid operational errors;

4. Automatically generate weighing records and various management reports;

5. Display: 7-inch touch screen (resolution 800 * 480);

6. Buttons: 5 keys (mechanical buttons), user-friendly touch interface;

7. Shell: ABS plastic;

8. Power supply: AC adapter (12V/2.5A);

9. Language: Available in multiple languages;

10. Memory storage capacity: 1G;

11. Standard configuration: USB interface, RS232 interface, RS485 interface, RJ45 network interface;

12. USB: external devices such as keyboards, mice, USB drives, barcodes, etc., can be used to update programs;

13. Serial port: can connect external devices such as computers, printers, card readers, large screens, and tri color lights;

14. Data statistical analysis: product reports/daily reports/monthly reports/products/product numbers/weighing data/inspection values/judgment results/operators/PLU management, etc;

Optional: Product qualification rate, product average value, arbitrary value storage, timed recording and other functions, automatic formula weighing system, customizable according to user needs.

Intelligent electronic scale weighing information:

Mainly describing product attributes, product number, product name, model, upper limit value, and lower limit value can be automatically read on the system; Can save call information and import it into the smart electronic scale through an Excel spreadsheet; After calling the product information, the weighing can be manually, automatically loaded, and unloaded to save the weighing data to the electronic scale. The weighing data can be exported to a computer Excel spreadsheet, including serial number, product number, product name, 8 ID variables, quantity date, time, weight, upper limit, qualified, lower limit, judgment result, administrator, and other information. In order to query product information and trace usage.

Are you troubled by these 'cost black holes' in the paint and pigment production workshop?

Expensive pigment powders are scrapped due to manual weighing errors or operational errors, resulting in color deviation of the entire batch?

Is the actual amount of viscous resin and additives that remain on the wall during transfer and weighing a mystery?

At the end of the month inventory, the theoretical consumption and actual inventory always do not match, and the huge loss of raw materials is unknown?

Batch labels rely on handwriting, and incomplete information can easily fall off, making it difficult to quickly and accurately trace quality issues?

Every gram of raw material waste is eroding profits; Every mistake in ingredients may shatter the sign. Jiangsu Jutian Weighing Equipment Co., Ltd. deeply understands the pain points in the fine chemical industry and has launched a customized "waste prevention intelligent ingredient and label printing integrated solution" for paint, pigment, and ink manufacturers.

1、 Intelligent error prevention and error prevention, blocking wasteful loopholes from the source

We replace unreliable manual consciousness with systematic hard constraints:

Accurate guidance to prevent mismatches: The system gradually guides the operator to complete the ingredients on the screen according to the work order. The weighing of the current raw materials must be completed and confirmed to be qualified before proceeding to the next step to prevent errors or omissions in weighing.

Real time weight determination: Set strict process tolerances for each raw material. When feeding, the screen provides clear feedback in three colors: red, yellow, and green. Only within the green qualified area, the system allows storage and intercepts the risk of whole pot scrap caused by out of tolerance from the result end.

Tare weight intelligent learning: For containers such as resin barrels and additive tanks, the system can record and automatically deduct tare weight. For the wall residue of viscous liquids, a reasonable allowable consumption range can be set to achieve more scientific material balance calculation.

2、 One click printing of adhesive labels, achieving full process traceability

The moment when the ingredients are completed is the moment when precise data is generated:

Complete information: Connect the label printer to immediately print adhesive labels containing key information such as product name, batch, formula number, ingredient weight, time, operator, raw material batch, etc.

Instant Paste: Operators can directly paste labels onto mixing tanks, semi-finished barrels, or finished packaging.

Dual Value:

Internal management: Clear identification, avoiding mixing, facilitating circulation and warehouse management.

Quality traceability: When customers provide feedback on color or performance issues, the production batch can be instantly locked based on label information, traced back to the original weighing records of the raw materials used, and the root cause of the problem can be quickly identified.

3、 Digitized cost accounting ensures that every penny is spent clearly

The Giant Sky System makes invisible waste "visible":

Actual Consumption Report: The system automatically records the actual feeding amount of all raw materials for each batch of products, compares it with the standard formula dosage, and generates a loss analysis report.

Positioning waste links: Through long-term data, it is possible to analyze which raw material loss rates continue to be high, whether it is a problem with weighing tools, operating habits, or material characteristics, in order to make targeted improvements.

Accurate cost calculation: Provide direct material costs for batch production to the finance department, support accurate pricing and profit analysis.

Attach a "smart proof" to your paint bucket and install a "precision navigator" for your cost control. Choosing Giant Sky is choosing responsibility for profits and adherence to quality.