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E-mail
litaoshai@foxmail.com
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Phone
13341683726
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Address
No. 333 Chengxiang Road, Fengxian District, Shanghai
Shanghai Litao Automation Technology Co., Ltd
litaoshai@foxmail.com
13341683726
No. 333 Chengxiang Road, Fengxian District, Shanghai
Introduction and Explanation of the Comprehensive Performance Tester for Artificial BoardsIntroduction and Explanation of the Comprehensive Performance Tester for Artificial Boards
1Introduction
As a core material in furniture manufacturing, building decoration and other fields, the quality of artificial boards directly affects the safety and durability of end products. The comprehensive testing instrument for artificial boards is designed to meet the multidimensional testing needs of boards, integrating full chain testing functions such as mechanical properties and environmental indicators. It is a professional equipment developed by quality control, quality inspection agencies, and scientific research units for board enterprises, providing accurate and efficient testing solutions for quality control of artificial boards.
2、 Key pointparameter
parameter item |
Specifications |
control system |
industrial-gradePLC+Windows |
operating interface |
colorful12Inch industrial control all-in-one computer, switching between Chinese and English |
Operation method |
Full touch operation, capable of setting, calling, and modifying test programs |
printer |
WiFconnect |
Measurement range(1) |
0N~5000NAccuracy ±0.1%FS (Optional with other precision) |
Measurement range(2) |
0N~50000NAccuracy ±1%FS (Optional with other precision) |
test speed |
10mm/min-500mm/minadjustable |
effective range |
10mm-600mm |
Displacement measurement accuracy |
0.01mm |
Resolution of testing machine |
ZUI high load 1/200000, no internal or external grading, and constant resolution throughout the entire process |
Deformation measurement accuracy |
Within ± 0.5% of the displayed value (large or small deformation can be selected according to customer requirements) |
Test bench safety device |
Electronic limit protection |
Test bench lifting device |
Automatic control of fast/slow speed, with jog capability |
Test bench return function |
There are two options: manual or automatic. After the experiment is completed, it will automatically or manually return to the initial position of the experiment at ZUI high speed |
Fixture configuration |
Standard configuration includes three-point bending fixture, four point bending fixture, internal bonding strength testing fixture, peeling fixture, and optional other configuration fixtures |
power system |
servoMotor+high precisionball screw |
Overall dimensions |
About 1200*8002000mm (length * width * height) |
heavy quantity |
(About)400 Kg |
security configuration |
Emergency stop button, overload protection |
power |
about1.5KW(Different power motors are standard according to different force requirements) |
power supply voltage |
AC220V 50Hz |
IIIexecuteStandards and Applicable Scenarios
meet the standards
strictly followGB/T 17657-2022The test items are as follows:
Determination of static flexural strength and elastic modulus--Three-point bending method
Determination of static flexural strength and elastic modulus--Four point bending method
Determination of static bending strength--Immersion treatment method
Determination of static bending strength--impregnation-frozen-Drying treatment method
Determination of internal bonding strength
Determination of internal bonding strength--2hBoiling water method
Moisture resistance test--boil-Drying method
Moisture resistance test--Cyclic method
Determination of surface bonding strength--method1
Determination of surface bonding strength:--method2
Determination of bonding strength
Determination of Shear Strength of Adhesive Layer
Determination of peel resistance
Measurement of screw grip force
Tensile strength determination
Determination of longitudinal compressive strength
Typical Applications:
This equipment can be widely used in the factory quality inspection process of various artificial board production enterprises such as particleboard, fiberboard, plywood, particleboard, and decorative artificial board, to ensure that product performance indicators meet relevant industry standards; At the same time, it can meet the quality supervision needs of third-party quality inspection agencies for the artificial board market, providing testing data support for product quality evaluation in the market; In addition, it can also serve as a key experimental device for higher education institutions and research institutes to conduct research on the mechanical properties of artificial board materials, providing technical support for the development and performance optimization of new artificial board materials.
4operating procedure
1. Power on preparation: Connect the device power supply and confirm that the power supply voltage isAC220V 50HzCheck if the emergency stop button is in the normal release state, turn on the industrial control integrated computer, and wait for the system to start up to the operation interface.
2. Sample clamping: Select a suitable fixture based on the test items (such as static bending strength, internal bonding strength, etc.), fix the prepared standard artificial board sample on the fixture in the direction and position required by the execution standard, ensure that the sample clamping is firm and does not generate additional stress, and adjust the fixture spacing to the appropriate position through the test bench lifting device.
3. Program settings: In color12Select the corresponding test program on the inch touch control interface. If you need to customize parameters, you can modify key parameters such as test range, force loading speed, and test speed. After setting, save and call the program.
4. Test execution: After confirming that the sample clamping and parameter settings are correct, click the "Start Test" button. The equipment will automatically load, collect data, and control the process according to the preset program, and display real-time test data and curves such as force values, displacement, deformation, etc. on the interface.
5. Data processing: After the test is completed, the device automatically stops loading, and the test bench can choose to manually or automatically return to the initial position. The system automatically calculates and displays the test results (such as strength values, modulus values, etc.), and supports passingWiFiThe connected printer can print the detection report and also export the data to a storage device.
6. Shutdown cleaning: After the test is completed, turn off the industrial control integrated computer, disconnect the main power supply of the equipment, clean the residual debris on the surface of the fixture, check whether each component of the equipment is in normal condition, and keep a record of the equipment usage.
5equipmentMaintenance and upkeep:
To ensure long-term stable operation of the equipment, it is necessary to regularly clean the host, remove surface dust and debris; Check the power cord connection for firmness and any damage every month; Add specialized lubricating oil to power components such as servo motors and ball screws every quarter to reduce mechanical wear; Regularly calibrate force sensors and displacement measurement systems to ensure the accuracy of detection data; After using the fixture, it should be cleaned in a timely manner to avoid residual sample debris affecting the accuracy of the next clamping. When storing, anti rust oil should be applied and placed in a dry and ventilated place. If abnormal noise or data fluctuations are found during daily use, the machine should be stopped immediately for inspection, and professional personnel should be contacted for handling. It is strictly prohibited to disassemble the core components of the equipment without authorization.
VISoftware Features:
A.Test standard modular functionality:Provide users with testing settings for the required applications, covering a range ofGBTheASTMTheDINTheJISTheBS... waiting for testing standards and specifications.
B.Sample data:Provide users with the ability to set all sample data for repeated use with a single input. And the formula can be self modified to improve the test data.
C.Dual report editing:Open user editing reports for testers to choose their preferred report format (built-in testing program added)EXCELThe report function expands the previous pattern of single professional reports
D.The lengths, force units, and display digits are dynamically interchanged, with force units usedTTheKgTheNTheKNThegThelb, unit of lengthmmThecmTheinch.
E.Automation of Graph Curve Scale(Auto Scale), can display graphics at scale. And it can dynamically switch graphics in real-time during testing. Having a load capacity-Displacement and load-Time and displacement-Time and stress-Strain load-2Point extension chart and multi curve comparison.
FThe test results are satisfactoryEXCELOutput in the form of formatted data.
G.After the test is completed, it can be manually archived,
HThe software has the function of demonstrating historical test data.
7、 Configuration List
host1Taiwan;
Instruction Manual1copy;
Certificate of Conformity1copy;
Warranty Card1copy;
Delivery Receipt1copy;
nameplate1block;
power cord1root;
wrench1set;
Several brochures;