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Shanghai Changshen Pump Manufacturing Co., Ltd

  • E-mail

    ya5409@126.com

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    13916511741

  • Address

    Shanghai Hutai Road

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JMZ stainless steel self-priming pump

NegotiableUpdate on 03/15
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Overview
JMZ stainless steel self-priming pump JMZ stainless steel self-priming pump JMZ self-priming wine pump is suitable for transporting various alcohol, beverages, dairy products, pharmaceuticals, gasoline, solvent oil, syrup and other industries from 35 ℃ to 120 ℃
Product Details

JMZ stainless steel self-priming pump

JMZ self-priming wine pump is suitable for transporting various types of alcohol, beverages, dairy products, pharmaceuticals, gasoline, solvent oil, syrup and other industries from 35 ℃ to 120 ℃. FMZ self-priming OEM pumps are suitable for transporting chemical liquids such as concentrated slurry, acid, alkali, salt, etc. (-35 ℃~+120 ℃).

This pump has the characteristics of compact structure, easy operation, good self-priming performance, small size, light weight, stable performance, no need for bottom valve, and no need for injection during start-up. It has a broad application market and development prospects. Performance range of this pump: flow rate of 3m3/h-200m3/h. The lift is 15-60m and the diameter is 25-200mm.

Model Description: Example: 50J (F) MZ30-T-YG

50- Inlet and outlet diameter (mm)

JF-J is the wine pump, F is the chemical pump

M - represents high-quality stainless steel manufacturing

Z - self-priming

30- Head (m)

T - represents the export or flow rate with special requirements

YG - Y is mobile, G is fixed

Main performance parameters

Models for transporting alcoholic beverages, beverages, gasoline, and dairy products

Main performance parameters

Models for transporting acid, alkali, concentrated slurry, and high-temperature liquids

Supporting power KW

Imported mm

出口mm

Flow rate m3/h

Head m

Suction distance m

Speed r/min

25JMZ-22

25

25

3

22

5

2900

25FMZ-22

1.1

25JMZ-30

25

25

3

30

6

2900

25 FMZ-30

1.5

40JMZ-22

40

25

6

22

5

2900

40FMZ-22

1.5

40JMZ-30

40

25

6

30

6

2900

40FMZ-30

2.2

40JMZ-40

40

25

6

40

6

2900

40FMZ-40

3

50JMZ-22

50

40

12

22

5

2900

50FMZ-22

2.2

50JMZ-30T

50

50

20

30

6

2900

50FMZ-30

4

50JMZ40

50

40

12

40

6

2900

50FMZ-40

4

65, JMZ22

65

50

24

22

5

2900

65FMZ-22

4

65JMZ30T

65

65

30

30

6

2900

65FMZ-30T

5.5

80JMZ22

80

65

48

22

5

2900

80FMZ-22

5.5

80JMZ30

80

65

48

30

5

2900

80FMZ-30

7.5

100JMZ22

100

80

100

22

5

2900

100FMZ-22

11

100JMZ30

100

80

150

30

5

2900

100FMZ-30

15

150JMZ22

150

125

160

22

5

2900

150FMZ-22

15

150JMZ30

150

125

160

30

5

2900

150FMZ-30

22

200JMZ22

200

150

200

22

5

1450

200FMZ-22

18.5

200JMZ30

200

150

200

30

5

1450

200FMZ-30

30

Performance Curve of JMZ and FMZ Stainless Steel Mobile Self priming Pumps

Structural diagram of JMZ and FMZ stainless steel mobile self-priming pumps

1

Bundle style hood

9

mechanical seal

2

Drain screw

10

Bearing body

3

Water blocking valve

11

Oil nozzle

4

impeller nut

12

pump shaft

5

Bundle style exit

13

bearing

6

pump body

14

cover pressing

7

impeller

15

coupling

8

pump cover

16

Elastic block

Pump usage

1. Generally, the three-phase motor is already equipped, and the user can use it by connecting it to a 380V power supply and turning it in the correct direction. If a single-phase motor is required, it should be specified at the time of ordering that the single-phase motor can only be used with a 220V power supply.

2. Before using the pump, the pump body must be filled with solution from the exhaust plug. Tighten Rose, then press the turn signal to start the motor. Depending on the suction height, it usually takes 2-4 minutes to automatically exhaust the air and deliver the liquid. The next start does not require refilling. When starting a pump that has not been used for a long time, first turn on the water dispenser and check if there is any liquid in the pump body. If it is insufficient, please fill it up.

3. It is strictly prohibited to have no liquid in the pump body when starting the motor, in order to prevent mechanical seal friction, heating and burning.

4. Before starting the pump, it should be applied to the rotating coupling to check whether it rotates flexibly. If there is high resistance, the cause should be identified and dealt with before closing and starting.

5. After operation, observe whether there is any leakage in the sealing part. If there is a slight leakage, it can be run in for 10-20 minutes. After the dynamic and static ring end faces are evenly worn in, it can generally be solved. Otherwise, it should be disassembled and inspected item by item before reinstalling.

6. Transporting concentrated acid slurry, rinse with clean water after parking to reduce the corrosion of accumulated acid and alkali liquids on the pump and pipeline, especially to avoid the medium settling on the sealed dynamic and static rings, which may cause the ring to bite during the next start-up.

7. The main shaft and rotating parts of the pump should be kept clean, and the bearing body should be replenished with grease 2-3 times a year, with a quantity of 40% of the grease chamber filled to capacity.

8. Please pay attention to moisture and corrosion prevention for the motor matched on the pump. When replacing the motor, the capacity and speed of the new motor must be the same as the original one.

Installation and dismantling

(1) Installation of new pump:

1. The pump can be laid and the position of the foot bolts can be determined according to the "Pump Outline Installation Dimension Table". But after the pump is transported to the site, construction will be carried out according to the size of the base.

2. The pump is installed on the foundation, and the level of the unit can be adjusted with shims. The level of the pump and motor shafts should be checked with a spirit level, and the alignment between the pump shaft and motor shaft should be rechecked and adjusted. The difference between the outer circle, upper, lower, left, and right of the pump and coupling should not exceed 0.15 millimeters using a knife edge ruler and a feeler gauge. The deviation between the end faces of the two couplings shall not exceed 0.2 millimeters.

3. The pump should not bear the weight of the pipeline, and the weight of the pipeline should be supported by pipeline support equipment.

4. After installation, manually rotate the coupling to see if it is easy and flexible, and if there is any jamming phenomenon.

(2) Disassembly and assembly of pump:

1. Unscrew the four screws connecting the bearing body and pump body, and loosen the mechanical seal and pump cover at the same time.

2. Unscrew the impeller screw (right-handed) to remove the impeller, key, and pump cover, and then remove the mechanical seal from the pump cover.

3. Pull down the coupling with a slider, remove the key and bearing end cover, and finally disassemble the shaft and bearing.

4. The assembly sequence of the pump is reversed as described above.

5. When reinstalling the inlet coupling of the self-priming pump, please note that the water blocking valve should be facing forward to ensure a snug fit with the front of the water blocking valve to ensure self-priming effect (see figure).

(3) Installation of mechanical seal:

1. When replacing mechanical seals, attention should be paid to the specifications and models that match the original ones.

2. During the installation of mechanical seals, cleanliness should be maintained and the sealing components should not be knocked to prevent damage and destruction.

3. When installing large and small sealing rings and dynamic and static rings, the shaft surface should be coated with a layer of clean engine oil and transparent oil.

4. Install the static ring and large rubber ring into the pump cover, and then install them together on the shaft (note: the dynamic ring pin must be aligned with the drive hole of the impeller).

5. Integrate the spring seat, spring, and push ring together, with the end face of the spring seat as the force point, and push it onto the main shaft. The thrust should be compressed by the spring by 2-4mm and then slide on the shaft. If the spring is not yet compressed and can slide, it indicates that the fit between the dynamic ring and the main shaft is loose and the friction is small. If the spring is compressed by more than 6mm and the dynamic ring and sealing ring still cannot slide on the shaft, it indicates that the fit is tight, and the mechanical seal should be checked to see if it matches the original one.

Fault and Troubleshooting

fault

root cause

exclusion method

No liquid output

Pump 1 is not fully filled with starting fluid

2. Miscarriage blockage of suction tube, extrusion tube or pump

3. Air leakage in the suction pipeline

4. The suction height exceeds the allowable range

5. The head used exceeds the design head

6. Transporting heat and active media

7 turned in the opposite direction

8. Mechanical seal leakage

1. Fill the liquid again, and there is no need to fill it for the second startup

2. Remove debris

3. Maintenance and replacement of suction pipelines

Reinstall the pump according to the allowed suction height

5. Re select the pump

6. Reduce suction or use reverse flow installation

7 Correction of steering

8. Repair or replace mechanical seals

Long self-priming time

1. Liquid temperature is too high

2. The suction pipe is too long

3 imported pipelines have Ω - shaped bends

4 outlets submerged in liquid

The liquid temperature drops below 40 degrees Celsius

2. Try to shorten the pipeline as much as possible

3. Remove all Ω - shaped pipes

4. Connect the outlet to the atmosphere

Insufficient traffic

The depth of immersion of the suction pipe is not sufficient

2. The suction pipeline is too thin or blocked by debris

Severe wear or corrosion of impeller 3

The sealing ring corrodes after severe wear and tear

The gap between the impeller and the pump cover is too long

1. Increase the immersion depth of the suction pipe

Replace the appropriate pipeline and remove debris

Replace the impeller with a new one

Replace the sealing ring with a new one

5. Reduce gaps

Insufficient head

1. Severe corrosion of impeller

2. Incorrect motor configuration

The gap between the impeller and the pump cover is too long

1. Replace the impeller with a new one

2. Replace the motor

3. Reduce gaps

Bearing overheating

1. Insufficient or excessive lubricating oil

The pump shaft and motor shaft are not concentric

3 bearings damaged

4. The quality of the bearings does not match

Lubricating oil should be applied to 30-40% of the sealing chamber

Adjust to make the pump shaft and motor shaft concentric

Replace the shaft with a new one

4. Reduce noise bearings

Severe vibration

1. The pump shaft and motor shaft are not concentric

Pump shaft bending

Adjust to make the pump shaft and motor shaft concentric

Replace the shaft again

seal leakage

Insufficient spring pressure

Corrosion, wear, or scratches on the ends of the moving or stationary rings

Corrosion and deformation of the sealing ring of the 3 dynamic rings

4 foreign objects or medium crystallization affect the main movement of the moving ring

1. Adjust the compression amount of the spring or replace the spring

2. Repair or replace the dynamic or static ring

Replace the sealing ring with a new one

4. Remove foreign objects or crystals from the medium

Motor overheating

1. High specific gravity or high temperature of the liquid

2. The mechanical seal spring is adjusted too tightly

3. Low voltage

4. Poor assembly quality, some parts experience friction or the motor and pump shaft are not concentric

1. Increase the motor size

2. Adjust the compression amount of the spring again

3. Increase voltage

4. Check the assembly quality and eliminate assembly faults