Unmanned weighing system for weighing scales in mixing plants

Unmanned weighing system for weighing scales in mixing plantsIt is a highly integrated hardware device that includes license plate recognition cameras, intelligent barriers, weighing scales, etc. It is an unmanned and information automated management system that automatically controls weighing and weighing operations through weighing management software. The license plate recognition and weighing system combines the license plate recognition system and weighing system to achieve anti fraud management of weighing for transportation vehicles entering and leaving factories, mines, and other industries. Quickly, accurately, safely, stably, and reliably complete the weighing process without human intervention, achieving fully automated management of information collection during the measurement process.

Implement video surveillance and photography
The weighing officer can conduct real-time video monitoring of vehicles carrying goods during loading, weighing, and unloading, and automatically take photos when saving weighing records. And record the weight data of the vehicle in association with the photos taken and save them. It can be queried and verified by relevant personnel to avoid fraudulent behavior by drivers.
The camera adopts Hikvision brand network high-definition infrared cameras, with two fixed bolt type cameras, located on both sides of the weighing scale, to capture images of the vehicles being weighed.

Unmanned weighing system for weighing scales in mixing plantsKey Features:
1. Fast information collection speed: The entire system can achieve fast weighing, improve weighing efficiency, and eliminate the phenomenon of queuing for weighing.
2. Easy and convenient operation: When the vehicle is weighed, there is no need to stop and then come down to present the documents as before. The operator in the weighing room also does not need to input information into the computer, saving valuable time for both parties and reducing the inconvenience of drivers getting off the car and weighing staff manually inputting information.
3. Blocking human operation loopholes: Due to the adoption of automatic data reading, all overloaded vehicles are automatically recorded by computers, eliminating manual intervention, automatically recording data, and automatically releasing.
4. High security: Due to the use of microwave automatic recognition system, electronic tags provide unchangeable ID numbers, which fundamentally eliminates the phenomena of copying, forgery, and falsification.
5. Long service life: Electronic tags use passive technology, do not require maintenance, have a long service life, and can generally be used for 10 years without damage.

Unmanned weighing system function:
1. Weighing data acquisition module:
The unmanned intelligent weighing system adopts an open interface protocol design to meet various domestic and foreign vehicle weighing instruments used in domestic factories, mines, enterprises, customs, ports, etc.
2. Realize bidirectional intelligent weighing:
This system meets the requirements of bidirectional weighing for automobile scales, and both directions can achieve unmanned intelligent weighing.
3. License plate recognition module
Electronic license plate recognition has a distance of over 15 meters and can automatically recognize the license plate number, model, owner, transportation unit, and other information of vehicles that have been weighed, and determine their legality. If it is a legal vehicle, it can be weighed smoothly. If it is an illegal vehicle, it is not allowed to be weighed over.
4. Real time capture and anti fraud module for images of the front, carriage, and rear of the vehicle
The system integrates images with weighing software, and the images are embedded in the software interface. It can capture three real-time pictures of the weighing vehicle's front, rear, and carriage when weighing the gross weight (tare weight), and display the real-time picture of the previous weighing in the software interface during secondary weighing.
5. Automatic voice duplicate reporting module:
The unmanned intelligent weighing system has a voice weight reporting function, which broadcasts the weight through the voice system after the measurement is completed. After the measurement is completed, the system will automatically voice the weight: "The weight is 8.66 tons", and then announce: "The gross weight (or tare weight) has been weighed. Please leave the weighing platform. Goodbye
6. Automatic barrier gate module
(1) Implement standardized management of weighing for overloaded vehicles and control of entry and exit for non overloaded vehicles.
(2) Two car scales and the entrance and exit are respectively equipped with car blocking equipment: automatic barrier gates, car blocking railings, anti smashing coils, vehicle detectors, intelligent switching control units, and intelligent controllers.
(3) The intelligent switching control unit can implement three control modes for the barrier gate and railing: microcomputer control, manual control, and remote control.
(4) After the legal weighing vehicle is weighed according to the process, the barrier will automatically rise and release.
(5) The intelligent car blocking system has anti smashing function. When the vehicle has not left the railing, the system automatically detects that there is a vehicle under the railing through the ground sensing coil and vehicle detector. The system will automatically send a signal to open the railing, keeping it open until the vehicle leaves, and the railing will automatically fall.
7. Infrared anti fraud module:
If the vehicle is in a fraudulent state: without * weighing, with wheels rolling on both sides of the scale, with other counterweights, etc., the system refuses to weigh and issues a voice warning. As follows:
8. Multi type and personalized reports
This weighing software can perform data queries based on different conditions. For example, searching by vehicle number, by shift, by shipping unit, by time, etc., and can also perform conditional combination queries. The system can print various reports such as daily reports, monthly reports, etc. (in multiple report formats), and can also print according to query results. Personalized reports can be made according to customer requirements.

The unmanned weighing system transformation plan is a set of computer weighing management system software dedicated to the field of weighbridge weighing, equipped with sales management, contract management, procurement management, personnel management subsystems and other functions. This system has been widely used in various enterprises such as coal mines, coal selection/washing plants, coking plants, steel plants, cement plants, stone plants, mixing plants, garbage dumps, chemical plants, grain processing, and procurement. Weighing software companies provide customized services. Respecting customers means allowing them to express their own ideas, so as to develop weighing software tailored to different industries, business processes, and management habits, and strive to promote the informatization of logistics management in various industries.