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Technological research on high-pressure sand cleaning machine for castings should be vigorously developed
Date: 2016-02-26Read: 24

Technological research on high-pressure sand cleaning machine for castings should be vigorously developed

  Casting sand cleaning high-pressure cleaning machineUsed for cleaning the inside and outside of preheaters in cement manufacturers, especially for removing clean skin from the kiln tail smoke chamber rate. The casting sand cleaning high-pressure cleaning machine has a range of 350-2500 bar, with different power and flow rates to choose from. It can also remove and clean oil and sediment from floors, pipelines, containers, material trucks, and equipment.
In cement production, there are many places where the casting sand cleaning high-pressure cleaning machine is prone to arch formation, blockage, and skin formation. In order to clean up blockages, often you need to stop downstream equipment and enter the interior of the equipment before proceeding with material cleaning. At the same time, the casting sand cleaning high-pressure cleaning machine is widely used in daily production, work, and life, cleaning of engineering vehicles and transportation vehicles, cleaning of factory floors, curtain walls, sculptures, and so on.
Application scope of casting sand cleaning high-pressure cleaning machine: removal of dirt, grease, and cement from fireplaces, floors, outdoor pipelines, cabinets, walls, hopper cars, and operating equipment. Removal of common blockage locations such as cooler bottoms, preheaters, grate coolers, clay silos, iron powder silos, cement silos, and homogenization silos. Removal of hardened bonding agents from hopper cars, converters, and walls
working principle; The essence of an ultra-high pressure cleaning machine is to use a high-pressure pump (or booster) with an extended gun barrel to inject water into the pit tail and the crust on the pit wall,Casting sand cleaning high-pressure cleaning machineThe high-pressure water flow generated by the impact of high-pressure water is sprayed through the nozzle to produce one or more high-speed water flows in different directions, which erode, peel, cut, and strike the cleaning object to achieve the cleaning purpose. In addition, the temperature inside the kiln is generally around 1200 degrees. The high-speed water flow evaporates and expands instantly at high temperatures while impacting the accumulated blockage, generating a huge air pressure to complete the cleaning operation of the blockage. The casting sand cleaning high-pressure cleaning machine can also effectively remove crusts without stopping the pit
Advantages of casting sand cleaning high-pressure cleaning machine:
1. Green cleaning is pollution-free, non corrosive, and has a high cleaning and descaling rate.
2. It has a good effect on removing scale that is not suitable for chemical cleaning.
3. Not only can it clean the surface of objects, but it can also remove rust, paint, steel scales, castings, and burrs.
4Casting sand cleaning high-pressure cleaning machineIt will not cause secondary pollution, and there are no special requirements after cleaning. The casting sand cleaning high-pressure cleaning machine does not require cleaning treatment.
A true casting sand cleaning high-pressure cleaning machine that can work continuously for 8 hours. The equipment is compact in design, easy to move, does not occupy space, has high flange connection accuracy, and multiple protections.
Casting sand cleaning high-pressure cleaning machine is a new type of high-pressure cleaning equipment that has developed rapidly in recent years. The use of casting sand cleaning high-pressure cleaning machine is very extensive, almost spanning all industrial cleaning fields. Because water is used as the working medium, the casting sand cleaning high-pressure cleaning machine is also one of the most scientific, economical, and environmentally friendly cleaning methods. The casting sand cleaning high-pressure cleaning machine can be used for sand cleaning of various castings, especially large castings, precision castings, and non-ferrous materials. So, why is the casting sand cleaning high-pressure cleaning machine a cleaning equipment for casting sand cleaning?
For a long time, sand casting has been a fundamental process in casting production, playing an important role in the machinery industry and widely used. At present, most of the sand removal for castings in China is carried out through traditional processes, such as pneumatic vibration, alkali boiling, water explosion, shot blasting, etc. The castings treated by traditional processes such as high-pressure cleaning machines for sand removal lack glossiness and damage the surface of the castings, which does not meet environmental requirements. In recent years, the promotion and application of high-pressure sand cleaning machines for castings have replaced traditional and outdated sand cleaning processes,Casting sand cleaning high-pressure cleaning machineNot only is it easy to operate, but it also has high cleaning efficiency and does not damage the surface of the casting. It can clean various shapes, sand molds, and casting holes, and can be equipped with a sandblasting device for surface polishing treatment. The casting sand cleaning high-pressure cleaning machine can also be equipped with pipeline cleaning nozzles to complete sand cleaning tasks for large and long casting holes and cleaning of drainage pipelines and ash pipes on the casting site. Additionally, it should be noted that standard high-pressure nozzles are suitable for cleaning small pieces of sand. If large-scale cleaning is required, a powerful rotating nozzle can be used for operation. In addition, high-pressure water gun barrels with angles can be configured for cleaning irregular castings. Below is a comparison between traditional sand cleaning techniques and high-pressure cleaning machines.
Traditional casting sand cleaning process
Pneumatic vibration: It can effectively remove sand from castings, but this sand removal process can cause some small connecting parts of the castings to break due to fixed vibration, while the sand is not removed.
Air compression: Although the sand cleaning efficiency is high, it causes significant wear on the surface of castings and is prone to generating a lot of dust and air pollution.
Shot blasting: The sand cleaning effect is average, but due to the inability of shot blasting to contact some parts of the casting (such as the inner surface), the sand cleaning is not effective.
Alkali boiling: The sand removal efficiency is very low and it causes significant environmental pollution, so it is not recommended to use it.
High pressure cleaning machine (casting sand cleaning machine): It has high sand cleaning efficiency, no wear on the surface of castings, and is environmentally friendly and pollution-free. Different high-pressure nozzles can be selected for targeted sand cleaning of different castings.
Thus it can be seen,Casting sand cleaning high-pressure cleaning machineIt is a cleaning equipment for sand removal of castings.