Condenser ball online cleaning device

Condenser ball online cleaning deviceIncluding cleaning ball, ball receiver, ball launcher, observation port, booster pump, functional control components, program controller, etc. This device achieves full automation, long service life, dirt cleaning, improves the heat exchange efficiency of the condenser, and enhances the refrigeration of the air conditioning unit, thereby meeting the goals and policies of energy conservation and emission reduction.

Circulating water cooling water in the water refrigeration system, there are always dissolved salts forming scale deposits in the heat exchanger; Water exposed to the air will capture particles in the air (such as sand, leaves, dust, cigarette ash, etc.), which can lead to the formation of biofilms and sediments, rapidly scaling and reducing the efficiency of the heat exchanger. Research has shown that a layer of 0.1-0.5mm thick scale on the condenser tube can reduce the heat transfer efficiency of the unit by about 30% and increase energy consumption by more than 15%. At the same time, the compressor is forced to work harder, and the fouling formed by biofilm is more severe because it is five times the result of thermal blockage caused by scale. Regular manual cleaning of condenser tubes is only a temporary measure, and once the air conditioner resumes operation, scaling will immediately form again. In addition, factory shutdowns will result in more severe cost losses. Due to the use of corrosive materials for cleaning, the condenser tubes wear out, reducing the lifespan of the unit.
Condenser ball cleaning device It can clean the cooling pipes of the condenser without reducing the load of the unit, improve the heat transfer results of the condenser, prevent the thermal efficiency of the turbine from decreasing due to the increase of back pressure, and also prevent the corrosion of the cooling pipes due to scaling, extending the service life of the cooling pipes. It is an ideal equipment for energy conservation and improving working conditions.
working principleUsing pure physical methods, the system's built-in water pump is used to pressurize and send the cleaning rubber ball from the launcher to the condenser. The water flow generates flushing force and friction between the rubber ball and the heat exchange tube wall to wipe away the scale, dirt, and microbial film on the inner wall of the heat exchange tube. At the outlet of the cooling water, the ball is collected by a ball collector using the principles of water flow mechanics and returned to the ball launcher, completing a cleaning cycle. The controller can set the cleaning frequency or time, as well as the automatic operation function with the opening of the air conditioning unit, to achieve fully automatic online cleaning. Always keep the inner wall of the condenser cooling tube clean, thereby improving the heat exchange efficiency of the condenser, reducing energy consumption, improving energy efficiency, and saving energy.
Performance Characteristics
1. Fully automated: PLC microcomputer fully automated control, no need for technical personnel to maintain.
2. Technology: New concept of secondary circuit design to ensure the cleaning ball has a lifespan of once a year.
3. High energy-saving efficiency: energy-saving by 10% -40%.
4. Environmental protection and non-stop cleaning: automatic online cleaning to ensure the fouling and corrosion of the condenser (evaporator). There is no need to shut down the pickling pipeline, and the chemical dosage can be reduced by 50%, avoiding and reducing abnormal high pressure conditions that occur during the operation of the air conditioning unit.
5. Long usage time: Ensure that the condenser is in a high heat exchange efficiency state, and increase the usage time of the compressor and pipelines.
Condenser ball online cleaning deviceJiangsu Peide Water Treatment Equipment Co., Ltd. is a manufacturer of circulating water treatment equipment, relying on a technology research and development team from higher education institutions to produce circulating water treatment, energy-saving and consumption reducing measures. We specialize in equipment such as hot water systems, physical descaling and filtration of circulating water systems, and have specialized production machinery to meet the needs of different production conditions. The company's products have always been highly praised by customers and have successfully applied for N+intellectual property rights. It is a well-known brand supplier of physical descaling equipment for water systems.