The online dehydration and impurity removal vacuum oil filter for turbine oil in power plants is particularly suitable for equipment that requires the removal of large amounts of water and precise impurity removal of turbine oil (turbine oil), lubricating oil, and cooling oil. The purpose is to prevent water, dust and impurities from mixing into the turbine oil during the operation of power plants and power plant steam turbines, accelerate the oxidation of the oil, and help to form foam, scale and sludge, cause serious emulsification of the oil, make it difficult to separate the oil and water, and reduce the lubrication, speed regulation, heat dissipation, cooling and other performance of the oil.
Power plant equipment turbine oil online dehydration, impurity removal ZJC-10 vacuum oil filter
Applicable background:The oil used in the regulation and lubrication system of the steam turbine generator set may be mixed with steam, water or impurities to varying degrees during operation, and requires regular maintenance and treatment. Otherwise, it may accelerate the deterioration of oil quality or cause the failure of the regulation and protection systems, damage the bearings, and affect the safe operation of the unit.
Online dehydration and impurity removal of turbine oil for power plant equipmentWorking Principle:There are three forms of water in turbine oil: water in oil, oil in water, and dissolved water. After passing through the emulsion filter in the demulsifier, small droplets undergo capillary condensation and become large droplets, which are separated from the oil. Meanwhile, large water droplets continuously accumulate at the bottom of the demulsifier due to gravity and are discharged through a drainage valve. Dissolved water evaporates continuously under vacuum by heating and is then pumped out by a vacuum pump. After removing moisture, the oil passes through a fine filter to remove mechanical impurities, achieving the goal of comprehensive purification of oil quality.
TongruicardZJCseriesParameter indicators of turbine oil filter
(Refer to the industry standard JB/T 5285-2008 for vacuum oil purifiers):
| indicator name | unit | ZJC-10 | ZJC-20 | ZJC-30 | ZJC-50 | ZJC-75 | ZJC-100 | ZJC-150 | ZJC-200 |
| traffic | L/H | 600 | 1200 | 1800 | 3000 | 4500 | 6000 | 9000 | 12000 |
| 工作真空度 | Mpa | -0.06 ~ -0.096 |
| work pressure | Mpa | ≤0.35 |
| Average * working hours | H | ≥4000 |
| Continuous working hours | H | ≥150 |
| operating temperature | ℃ | 40 ~ 70 |
| heating power | kW | 15 | 18 | 30 | 45 | 63 | 72 | 72 | 84 |
| Total power | kW | 17 | 20 | 33 | 49 | 69 | 79 | 81 | 97 |
| Inlet (outlet) pipe diameter | DN | 25 | 25 | 25 | 32 | 40 | 40 | 50 | 60 |
| Equipment weight | KgTRY | 500 | 530 | 570 | 780 | 800 | 960 | 1050 | 1550 |
The oil indicators after being processed by the oil filter equipment:
| Water content in oil | 100ppm |
| Gas content in oil | ≤0.1% |
| cleanliness | NAS 6~8 |
| filtration accuracy | ≤5µm |
| Emulsification value | ≤15 min(GB/T7305) |
| acid value | ≤0.1 mgKOH/g |
The standard configuration is as follows:The main body is made of high carbon steel, and the consumables are stainless steel mesh filter materials (which can be cleaned and reused multiple times).
main bodyConfiguration alsoCan be customized according to user requirements,Choose imported brands for vacuum pumps, oil pumps, and electrical related main components, which can require electrical explosion-proof, or choose oil pipelines304Stainless steel or other trailer style enclosed exterior design, mobile trolley design for operation and use, improve your work efficiency, and provide a more user-friendly experience.
Packing:TongruiBrand ZJCTurbine oil filterNormally packaged in wooden crates, suitable for long-distance transportation both domestically and internationally Free home delivery to customer addresses across the country. The manufacturer arranges professional engineersFree on-site installation, debugging, and training operation.
The whole machine comes with a one-year warranty. During the warranty period (excluding consumables), if there are major problems with the equipment, a three guarantee policy will be implemented. Any abnormal problems will be handled free of charge by the supplier. If they occur outside the warranty period, the supplier will provide technical services and only charge for the cost of accessories.