The new application of waterproof, anti-corrosion, and thermal insulation coatings on oil production pipelines is a light colored slurry that can effectively suppress and shield heat conduction, with a thermal insulation suppression efficiency of about 90%. Developing efficient Zhisheng Weihua thermal insulation coatings can provide insulation and heat preservation from the source without consuming energy, saving energy, reducing consumption, and improving safety. This is of great significance for the production of strict petroleum extraction industry.

ZS-111 Waterproof, Anti corrosion, Thermal Insulation Coating: Expert in Petroleum Industry Protection (New Application of Thermal Insulation Coating on Oil Production Pipelines)

Product Introduction

Core Composition and Technical Principles

• Hollow microspheres are arranged tightly in a regular pattern, formingVacuum insulation layerBlock the heat conduction path

• The interior of the coating isIndependent closed cell structureExcellent waterproof and moisture-proof performance

• Multiple flexible branches are grafted onto the resin molecular chain, and after curing, they formThree-dimensional network structureEndow the coating with flexibility

Product performance parameters

Seven core advantages

1. thermal insulationA thermal conductivity as low as 0.05W/m · K significantly reduces heat loss, and the energy-saving rate of high-temperature equipment reaches over 80%

2. Anti corrosion and waterproof: FormationDense protective filmResistant to seawater, salt spray, acid and alkali erosion, can be used in liquids for a long time without failure

3. High temperature and thermal shock resistance: Can withstand600 ℃ long-term high temperatureNo deformation or cracking due to sudden cold and hot shocks

4. Flexible fit and deformation resistanceSpecial formula enables the coating toDeformation due to thermal expansion and contraction of the equipmentSuitable for working conditions with frequent temperature changes and severe vibrations

5. Convenient and efficient constructionSingle component aqueous system,Directly brush or spray at room temperatureNo special equipment required, simple repair (only partial repair is needed for partial damage)

6. Widely applicable substrates: Can be coated onMetal, concrete, plasticExcellent adhesion on surfaces of various materials

7. Safety and Environmental ProtectionNon toxic and odorless, free of harmful substances such as asbestos, in compliance with HG5182 Petrochemical Equipment Insulation Regulations

Unique advantages in the application of oil extraction tanks and oil pipelines（New application of insulation and anti-corrosion coatings on oil production pipelines）

1. Advantages of oil tank application

• Reduce evaporation lossesReduce oil evaporation loss and improve storage and transportation efficiency in high temperature environments during summer

• Maintain stable oil temperaturePrevent oil viscosity increase caused by low oil temperature in winter, facilitating pumping and metering

• Outer wall of tank bodywaterproof and corrosion-resistantBarrier against rainwater and salt erosion, extending the lifespan of the tank

• especially suitableCrude oil storage tank, asphalt storage tankWait for oil storage equipment to prevent rusting and leakage of tank walls

• rightTank roof, tank wall, inlet and outlet pipelinesIntegrated protection is formed in equal parts, without seams

2. Advantages of oil pipeline application

• Solving the problem of high-temperature steam pipelinesCan withstand steam temperatures of 300-500 ℃ to prevent pipeline corrosion and heat loss

• Reduce heat lossReduce pipeline heat loss by over 60%, stabilize end temperature, and improve steam flooding efficiency

• 防止'Air resistancePhenomenon: Maintain oil temperature, reduce crude oil viscosity, ensure smooth transportation, and reduce pumping energy consumption

• Triple ProtectionThree in one: waterproofing (blocking groundwater), anti-corrosion (resisting soil corrosion), and insulation (reducing heat loss)

• Extend the lifespan of pipelinesExtend the lifespan of oil pipelines by 3-4 times, reduce maintenance frequency and costs

• Adapt to complex terrain: Pipe bends, valves, welds, etcAlien partsEasy construction and consistent insulation effect

Practical application cases

• Applied to steam pipelines for heavy oil extraction, solved the problemHigh temperature (350 ℃), high pressure, high humidityThe problem of traditional insulation material failure in the environment

• After 3 years of use, the coating was tested,No detachment or crackingMaintain stable anti-corrosion and thermal insulation performance

• Reduce heat loss by approximately65%The energy consumption has been significantly reduced, and the oil recovery efficiency has been improved by about 12%

• In marine environments with high salt spray, high humidity, and strong ultraviolet radiation,Anti corrosion and waterproof performanceoutstanding performance

• Effectively resist seawater erosion and typhoon impact, equipment maintenance cycle extended from 6 months to3 yearsabove

Comparison with traditional protection schemes

Summary and Application Suggestions

• Steam oil production pipeline system (especially key parts such as elbows and valves)

• Various types of petroleum storage equipment such as crude oil tanks, heavy oil tanks, asphalt tanks, etc

• Buried oil pipelines, offshore platform oil pipelines

• Oilfield heat tracing system and heating equipment

• Clean the surface of the substrate before construction to ensure no oil stains or rust

• Construction shall be carried out when the ambient temperature is ≥ 5 ℃, and the coating thickness shall be ≥ 500 μ m (which can be increased to 2-3mm according to the working conditions)

• It can be applied by brushing, rolling or spraying, with easy operation and suitable for rapid on-site construction