Stacked spray production line

Stacked spray production lineSystem Composition

Conveyor system: including stacking track, traction chain, load trolley, drive device, tensioning device, switch, etc. The accumulation track provides a running path for the carrying device; The traction chain is used to move the traction bearing device; Load trolley is used to carry workpieces; The driving device provides power for the entire conveying system; The tensioning device can adjust the tightness of the chain to ensure its normal operation; Switches are used to guide load-bearing devices into different branch tracks.

Spray system: composed of automatic spray equipment, spray gun, powder spraying room, powder supply device, etc. Automatic spraying equipment can achieve manual and automatic control modes, and can call, edit, and modify the spraying program according to different product size requirements; Spray the paint or powder evenly onto the surface of the workpiece with a spray gun; The powder spraying room provides a closed space for spraying operations to prevent powder from flying; The powder supply device is responsible for supplying powder coating to the spray gun.

Pre treatment system: usually includes processes such as degreasing, water washing, phosphating, etc., used to remove impurities such as oil and rust on the surface of the workpiece, improve the adhesion and anti-corrosion performance of the coating.

Stacked spray production lineDrying and curing system: used for drying and curing the sprayed workpiece to achieve ideal performance requirements such as hardness, glossiness, and adhesion of the coating.

Stacked spray production lineFeatures and Advantages

Efficient Space Utilization: Compared to traditional hanging conveyor systems, the stacking spray production line significantly reduces the footprint, allowing for more production processes to be arranged in a limited space and optimizing the overall layout of the factory.

High production efficiency: It can achieve automated material conveying and workpiece caching, reducing manual intervention and waiting time. By precisely controlling the conveying speed and buffering time, the continuity and stability of the workpiece during the spraying process are ensured, and the entire chain cycle can greatly improve production efficiency.

Strong flexibility: The layout is flexible and versatile, whether it is a straight line, curve, or three-dimensional intersection layout, it can be easily controlled, and can be flexibly adjusted according to production needs and factory space conditions. At the same time, it can meet the spraying requirements of workpieces of different sizes, shapes, and materials, and can flexibly adjust the spraying process parameters according to the process requirements of different products.

Stable product quality: Equipped with automatic spraying equipment and control system, it can accurately control the spraying thickness, ensure uniform coating, no color difference, and no peeling, thereby improving the appearance quality and anti-corrosion performance of the product.

Energy saving and environmental protection: By adopting an efficient exhaust gas treatment system and low volatile organic compound (VOC) coatings, it significantly reduces exhaust emissions and energy consumption, meeting the requirements of sustainable development.

Good safety performance: equipped with fire and explosion prevention devices, intelligent alarm systems for ultra-high and low temperatures, etc., which can effectively ensure the safety and reliability of the production process