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E-mail
2442648961@qq.com
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Phone
13023169219
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Address
Shandong Province
Shandong Sairuite Testing Instrument Co., Ltd
2442648961@qq.com
13023169219
Shandong Province
The comprehensive performance tester for artificial boards meets the standardsThe comprehensive performance tester for artificial boards meets the standards
Artificial board comprehensive performance tester/WAN capability testing machine
1、 Introduction
As a core material in furniture manufacturing, building decoration and other fields, the quality of artificial boards directly affects the safety and durability of end products. The comprehensive testing instrument for artificial boards is designed to meet the multidimensional testing needs of boards, integrating full chain testing functions such as mechanical properties and environmental indicators. It is a necessary professional equipment for quality control of board enterprises, supervision of quality inspection agencies, and research and development of scientific research units, providing accurate and efficient testing solutions for quality control of artificial boards.
2、 Key parameters
Parameter items |
Specifications |
control system |
Industrial grade PLC+Windows |
operating interface |
Color 12 inch industrial control all-in-one computer, switching between Chinese and English |
Operation method |
Full touch operation, capable of setting, calling, and modifying test programs |
printer |
WiFi connection |
Measurement range (1) |
0N~5000N accuracy ± 0.1% FS (optional with other accuracies) |
Measurement range (2) |
0N~50000N accuracy ± 1% FS (optional with other accuracies) |
test speed |
10mm/min-500mm/min can be set |
effective range |
10mm-600mm |
Displacement measurement accuracy |
0.01mm |
Resolution of testing machine |
The maximum load is 1/200000, with no internal or external grading, and the resolution remains unchanged throughout the entire process |
Deformation measurement accuracy |
Within ± 0.5% of the displayed value (large or small deformation can be selected according to customer requirements) |
Test bench safety device |
Electronic limit protection |
Test bench lifting device |
Automatic control of fast/slow speed, with jog capability |
Test bench return function |
There are two options: manual or automatic. After the experiment is completed, return to the initial position of the experiment at the highest speed automatically or manually |
Fixture configuration |
Standard configuration includes three-point bending fixture, four point bending fixture, internal bonding strength testing fixture, peeling fixture, and optional other configuration fixtures |
power system |
Servo motor+high-precision ball screw |
Overall dimensions |
Approximately 1200 * 800 * 2000mm (length * width * height) |
weight |
(Approximately) 400Kg |
security configuration |
Emergency stop button, overload protection |
power |
About 1.5KW (depending on different power requirements, different power motors are standard) |
power supply voltage |
AC220V50Hz |
3、 Execution standards and applicable scenarios
meet the standards
Strictly follow the testing items of GB/T 17657-2022 as follows:
Determination of static flexural strength and elastic modulus - three-point bending method
Determination of static flexural strength and elastic modulus - Four point bending method
Determination of static flexural strength - immersion treatment method
Determination of static flexural strength - immersion freezing drying treatment method
Determination of internal bonding strength
Determination of internal bonding strength -2-hour boiling water method
Moisture resistance test - boiling drying method
Moisture resistance measurement - cyclic method
Determination of surface bonding strength - Method 1
Determination of surface bonding strength: - Method 2
Determination of bonding strength
Determination of Shear Strength of Adhesive Layer
Determination of peel resistance
Measurement of screw grip force
Tensile strength determination
Determination of longitudinal compressive strength
Typical applications:
This equipment can be widely used in the factory quality inspection process of various artificial board production enterprises such as particleboard, fiberboard, plywood, particleboard, and decorative artificial board, to ensure that product performance indicators meet relevant industry standards; At the same time, it can meet the quality supervision needs of third-party quality inspection agencies for the artificial board market, providing authoritative testing data support for product quality evaluation in the market; In addition, it can also serve as a key experimental device for higher education institutions and research institutes to conduct research on the mechanical properties of artificial board materials, providing technical support for the development and performance optimization of new artificial board materials.
4、 Operation process
1. Power on preparation: Connect the device power supply, confirm that the power supply voltage is AC220V 50Hz, check if the emergency stop button is in the normal release state, turn on the industrial control integrated computer, and wait for the system to start up to the operation interface.
2. Sample clamping: Select an appropriate fixture based on the test items (such as static bending strength, internal bonding strength, etc.), fix the prepared standard artificial board sample on the fixture in the direction and position required by the execution standard, ensure that the sample clamping is firm and does not generate additional stress, and adjust the fixture spacing to the appropriate position through the test bench lifting device.
3. Program settings: Select the corresponding test program on the color 12 inch touch control interface. If you need to customize parameters, you can modify key parameters such as test range, force loading speed, and test speed. After setting, save and call the program.
4. Test execution: After confirming that the sample clamping and parameter settings are correct, click the "Start Test" button. The equipment will automatically load, collect data, and control the process according to the preset program, and display real-time test data and curves such as force values, displacement, deformation, etc. on the interface.
5. Data processing: After the test is completed, the device automatically stops loading, and the test bench can choose to manually or automatically return to the initial position. The system automatically calculates and displays the test results (such as strength values, modulus values, etc.), supports printing test reports through WiFi connected printers, and can also export data to storage devices.
6. Shutdown cleaning: After the test is completed, turn off the industrial control integrated computer, disconnect the main power supply of the equipment, clean the surface of the fixture of any remaining debris, check whether all components of the equipment are in normal condition, and keep a record of the equipment usage.
5、 Configuration List
1 host;
1 copy of instruction manual;
1 certificate of conformity;
1 warranty card;
One copy of the delivery receipt;
1 nameplate;
1 power cord;
1 set of wrench;
Several brochures;
6、 Equipment maintenance and upkeep:
To ensure long-term stable operation of the equipment, it is necessary to regularly clean the host, remove surface dust and debris; Check the power cord connection for firmness and any damage every month; Add specialized lubricating oil to power components such as servo motors and ball screws every quarter to reduce mechanical wear; Regularly calibrate force sensors and displacement measurement systems to ensure the accuracy of detection data; After using the fixture, it should be cleaned in a timely manner to avoid residual sample debris affecting the accuracy of the next clamping. When storing, anti rust oil should be applied and placed in a dry and ventilated place. If abnormal noise or data fluctuations are found during daily use, the machine should be stopped immediately for inspection, and professional personnel should be contacted for handling. It is strictly prohibited to disassemble the core components of the equipment without authorization.
7、 Software features:
A、 Modular functionality of testing standards: providing users with testing settings for the required applications, covering testing standards and specifications such as GB, ASTM, DIN, JIS, BS, etc.
B、 Sample data: Provide users with the ability to set all sample data and input it repeatedly. And the formula can be self modified to improve the test data.
C、 Dual report editing: Complete Quan open user report editing, allowing testers to choose their preferred report format (the test program has added built-in EXCEL report function, expanding the previous single professional report pattern)
D、 The lengths, force units, and display digits are dynamically interchanged, with force units of T, Kg, N, KN, g, and lb, and length units of mm, cm, and inch.
E、 Auto Scale for graphical curves allows graphics to be displayed at scale. And it can dynamically switch graphics in real-time during testing. It has load displacement, load time, displacement time, stress-strain load-2 point extension diagrams, as well as multi curve comparisons.
F、 The test results can be output in the form of EXCEL data format.
G、 After the test is completed, it can be manually archived,
H、 The software has the function of demonstrating historical test data.